Source: CORNELL UNIVERSITY submitted to NRP
SYSTEMS APPROACH TO ENGINEERING POST-FRAME BUILDINGS FOR MAXIMUM PROFITABILITY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0201586
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 1, 2004
Project End Date
Sep 30, 2007
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
CORNELL UNIVERSITY
(N/A)
ITHACA,NY 14853
Performing Department
BIOLOGICAL & ENVIRONMENTAL ENGINEERING
Non Technical Summary
A. Diaphragm action provides a systems approach to design of post frame buildings. B. Current design procedure underestimates the capacity of buildings. A. This project will develop a comprehensive design procedure for diaphragm design of post frame buildings. B. The study will establish the limitations of diaphragm action of post frame buildings.
Animal Health Component
70%
Research Effort Categories
Basic
10%
Applied
70%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
4015330202060%
4015340202030%
4015399202010%
Goals / Objectives
(1) Development of a more comprehensive engineering diaphragm design procedure for post-frame buildings that include: (a) interaction of roof diaphragm with end-wall diaphragm, (b) distribution of loads among frames, and (c) sensitivity of roof stiffness to building length, width and height. (2) Validation of the design procedure developed in Objective (1) by using new test data after 15-16 years construction of the full-scale building and test data collected during the first 9-years period. (3)Assessment of whether or not in service conditions, such as cyclic natural wind forces and weather effects, have caused any enlargement of the holes around connectors to affect the stiffness of the roof and end-wall diaphragms during the 15-16 years service of the building. (4)Development of interactive, web-based design procedures focused at extension engineers, architects and builders.
Project Methods
The first step in the modeling procedure would be to break each metal clad wood frame diaphragm assembly into sections. For example, each side of a gable roof would be divided into rectangular sections using truss top chords as lines of separation. Likewise, posts or wall studs would then be represented in the simplified 3-D model by pin connected truss elements. Element properties would be based on information obtained from either laboratory tests or more detailed computer modeling of a diaphragm test panel. These relationships or procedures would account for differences in boundary conditions between diaphragm test panels and full-scale buildings. The 3-D model will contain special spring elements that would account for ridge and eave connections. To evaluate the actual physical symmetry and stiffness of the building, each frame will be loaded one-at-a-time up to 1000 lbs concentrated lateral load, which means, the building will be loaded eleven times for there are eleven frames including the end-wall frames. At each loading condition, eave displacements of all frames will be measured at each load increment. The measured eave displacements plotted against frame location will show the displacement influence lines of the test building and a flexibility matrix will be derived from these results. This procedure will define the effect of building length on the stiffness or flexibility of the building. To validate the dimensionless factors that correlate end wall stiffness with roof stiffness, the full-scale building will be modified to have a temporary interior shear wall half way between the end walls to effectively obtain a 1:1 building length-to-width aspect ratio. This will be accomplished by connecting the top of the center post-frame to a fixed ground support (concrete dead weight) to be located on the opposite side of the building. The building will then be tested and another relationship between end wall and roof diaphragm stiffness values will be established. Test data of other full-scale post-frame buildings available in the literature will also be used to further validate the dimensionless constants. To check if time has affected the stiffness of the building, the stiffness values of the roof and end wall diaphragms will be determined, and displacements of the posts at the eave and floor level will be measured after 15-16 years in service, and all results will be compared to the corresponding values determined when the building was initially built. To develop a web-based module, Visual Basic (VB) will be used as a programming language in a Microsoft Visual Studio environment. This is done by creating new user interfaces, either windows based or as web pages, where the user can input data values (building geometry, material properties and load conditions) and to perform the computation, either a FORTRAN code will be converted or a VB code will be written. Using the Visual Studio environment gives us the capability of making web based programs in the Active Server Pages (ASPX) format which are accessible through the internet as standard web pages or as self-contained programs that can be downloaded.

Progress 10/01/04 to 09/30/07

Outputs
OUTPUTS: Diaphragm action provides a systems approach to design of post frame buildings. Current design procedure underestimates the capacity of buildings. This project generated data and information about diaphragm design of metal-clad timber framed rectangular buildings and developed a comprehensive design procedure for diaphragm design of post frame buildings. The study also established the limitations associated with diaphragm action of post frame buildings. Results from the project were presented through invited seminars at the annual meetings of the National Frame Builders Association (NFBA), paper presentations at the annual meetings of the American Society of Agricultural and Biological Engineers (ASABE), paper presentations at the World Conferences on Timber Engineering (WCTE), through peer reviewed publications in the Practice Periodical on Structural Design and Construction Journal, as well as publication of articles in the Frame Building Professional, which is the official publication of the NFBA, and Wood Focus- Journal of Contemporary Wood Engineering, etc. Our study in this area (diaphragm design) has become the bases for an ASABE standard, and is being used by post-frame building design engineers, architects, builders, contractors and code officials. Materials from this study have been incorporated into lectures of courses on timber engineering to educate students about the state-of-the art on diaphragm design. TARGET AUDIENCES: Post-frame builders, architects, engineers, code-enforcing officials, and post-frame contractors

Impacts
Through extensive and advanced full-scale testing, modeling and analysis, we were able to understand the true behavior of post-frame buildings and have developed methods for incorporating their behavior into design. We learned that post-frame buildings are much stiffer than designers previously believed. Erecting a full-scale (40 ft wide by 80 ft long and 16 ft to the eave height) metal-clad, post-frame building near campus, and subjecting it to engineering tests which simulate wind loads, we were able to understand the global three-dimensional behavior of the building, which otherwise would not have been able to know whether the building is over-built or under-built. A post-frame building effectively acts as a system. The entire building acts like a rigid box to resist wind forces or any lateral load such as sway developed due to unbalanced snow loads. Thus, incorporating diaphragm action by utilizing existing materials and systems already in the building, that is, roof and wall cladding, roof purlins and wall girts, posts and truss top chords, and fasteners translates into material and labor savings. A systems approach to designing post-frame buildings (including diaphragm action) reflects in substantial reduction in post sizes and post-embedment depth requirements. In economic terms, the saving is in terms of material and labor requirements. These savings occur when designs are consistent with actual building performance that is considering the strength and stiffness contributions and load sharing of the different structural components that exist in the building. One specific example is, in our full-scale test building, the deflection of the critical post (mid-span post) reduced from 6 inches to 0.44 inch for the same simulated wind loads when the metal skin on the walls and roof (normally not included in design) were included. This reduction in deflection can be translated into smaller size posts and reduced post-embedment depth requirements, mentioned previously. Therefore, post-frame designers and code officials should be mindful of the load sharing characteristics and positive stiffness contributions of the different sub-assemblies and elements of the building. The ultimate beneficiaries are the commercial, industrial, or agricultural building owners, which post-frame building is most commonly used.

Publications

  • Gebremedhin, K.G. 2007. Design and construction practices that affect diaphragm strength and stiffness of post-frame buildings. Practice Periodical on Structural Design and Construction, 12(3):153-160.
  • Gebremedhin, K.G. 2006. Evaluation of design practices of post-frames building diaphragms. 9th World Conference on Timber Engineering (WCTE), August 6-10, Portland, Oregon, Editors: Bender, D.A., Gromala, D.S. and Rosowsky, D.V.
  • Gebremedhin, K.G. 2002. Testing a full-scale building after nine years in service. Wood Focus- Journal of Contemporary Wood Engineering 12(3): 20-24.
  • Gooch, C.A. and Gebremedhin, K.G. 2001. Practices that enhance post-frame construction. Frame Building Professional 3(4): 30-36.


Progress 01/01/06 to 12/31/06

Outputs
The objectives of this study were: 1. To compile design and construction practices that affect diaphragm strength and stiffness in post-frame buildings. 2. To conduct sensitivity analyses to determine the effect of changes in stiffness of roof diaphragm, post frame, or end wall on eave deflection and diaphragm shears. 3. Analyze and discuss construction practices that affect strength and stiffness of diaphragms and post-frame buildings. Including diaphragm action in sizing building posts (columns) and post-embedment depths (foundation) is more consistent with actual building performance. Large portion of in-plane loading, such as wind, is transferred to the end walls through in-plane shear via metal roofing-- a phenomenon called 'diaphragm action'. Because of load sharing and redundancies that are not accounted for, post-frame buildings are stronger and stiffer than what is normally assumed. Various construction and design practices that increase diaphragm strength and stiffness of post-frame buildings are analyzed. The report is based on data and information obtained from the full-scale metal-clad, timber-framed, post-frame building tested over a period of nine years and the literature. Understanding the functions, contributions, interactions and load sharing characteristics of the different framing, cladding and redundant elements are analyzed. The study compiles design and construction practices that affect diaphragm strength and stiffness in post-frame buildings. We have previously published some of the information in different articles but the main elements are now compiled in this study. The paper is organized by discussing the main structural sub-assemblies that play major roles in diaphragm design of post-frame buildings, and they are: 1. roof diaphragm, 2. shear-wall diaphragm, 3. side-wall frames, and 4. post foundation. Diaphragm action results from the interaction of these sub-systems. Sensitivity analyses were performed to determine the effect of changes in stiffness of roof diaphragm, post frame, or end wall on eave deflection and diaphragm shears. Stiffness values obtained from the full-scale test were used as reference values. Finally, construction practices that affect strength and stiffness of diaphragms and post-frame buildings are discussed. These include: end fasteners, screws on flats or through the ribs, screw length, nails versus screws, Ring-shank nails, panel length, trusses and purlins, post-to-truss connection, truss bracing, knee bracing, insulation between steel sheet and wood framing, and building length.

Impacts
A post-frame building effectively acts as a system. Interaction between the primary and secondary framing systems results in the overall building stiffness much higher than the sum of its parts. To optimize designs of post-frame buildings, it becomes necessary to understand the interactions, functions, contributions and load sharing characteristics among the different framing, cladding and redundant elements. A metal-clad, wood-framed roof diaphragm is often the most cost effective method of resisting the overturning forces due to wind. For effective diaphragm action, each panel of roof and wall cladding must be connected along all four edges to adjacent framing and cladding. This causes the entire building to act like a rigid box to resist wind forces or any lateral load such as sway developed due to unbalanced snow loads. Thus, incorporating diaphragm action by utilizing existing materials and systems already in the building, i.e., roof and wall cladding, roof purlins and wall girts, posts and truss top chords, and fasteners translates into material and labor savings. Savings are reflected in reduced post sizes and post-embedment depth requirements. For example, load sharing that may exist between frames, lateral bracing added to stabilize the truss bottom chords or other all contribute to improved structural system performance, but are not included in conventional design. The study benefits engineers, architects, builders and code officials of post-frame buildings.

Publications

  • Gebremedhin, K.G. 2006. Evaluation of design practices of post-frames building diaphragms. 9th World Conference on Timber Engineering (WCTE), August 6-10, Portland, Oregon, Editors: D.A. Bender, D.S. Gromala and D.V. Rosowsky.


Progress 01/01/05 to 12/31/05

Outputs
The test results of a full-scale metal-clad, wood-framed post-frame building collected over the years will be coalesced and analyzed and reported in one publication. The post-frame building was tested in stages (as it was being built) in order to determine the stiffness contributions of the wood frames and metal skin fastened to the different components of the building. The next year, the building was tested with different sizes of openings in the end wall to determine the lost stiffness of the end wall due to the opening. Subsequently, the building was tested with application of different reinforcements in the end wall that had the opening to restore the lost stiffness. After three years without testing, tests were again conducted to determine the strain profile of the roof purlins across the building width, load sharing between frames, and to examine the effect of an interior make-shift shear wall on diaphragm behavior of the building. Finally, after nine years, the building was tested again to determine if in-service conditions, such as cyclic natural wind loading and weather, had an effect on the stiffness of the elements during the nine years the building has been in service. The information collected over these years has been published in different papers and journals. The idea now is to bring all the important findings into a single paper. The paper is accepted for presentation at the Annual International Wood Council (IWC) meeting this summer.

Impacts
A systems approach to designing post-frame buildings (including diaphragm action) reflects in substantial reduction in post sizes and post-embedment depth requirements. In economic terms, the saving is in terms of material and labor requirements. These savings occur when designs are consistent with actual building performance that is considering the strength and stiffness contributions and load sharing of the different structural components of the building. One specific example is, in our full-scale test building, the deflection of the critical post (mid-span post) reduced from 6 inches to 0.44 inch for the same simulated wind loads when the metal skin on the walls and roof (normally not included in design) were included. This reduction in deflection can be translated into smaller size posts and reduced post-embedment depth requirements, mentioned previously. Therefore, post-frame designers and code officials should be mindful of the load sharing characteristics and positive stiffness contributions of the different sub-assemblies and elements of the system. Our initial study in this area (diaphragm design) has become the bases for an ASAE (American Society of Agricultural Engineers) standard, and is being used by post-frame building design engineers, architects, builders, contractors and code officials. The ultimate beneficiaries are the commercial, industrial, or agricultural building owners, which post-frame building is commonly used. We are continuing with this work to further refine and validate some of the assumptions involved in the design procedure.

Publications

  • No publications reported this period