Source: ARCTOS RESEARCH submitted to NRP
LINEAR INCENDIARY DEVICE AND METHOD OF PRESCRIBED FIRE IGNITION
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0200779
Grant No.
2004-33610-15105
Cumulative Award Amt.
(N/A)
Proposal No.
2004-02628
Multistate No.
(N/A)
Project Start Date
Sep 15, 2004
Project End Date
Jul 14, 2007
Grant Year
2004
Program Code
[8.1]- (N/A)
Recipient Organization
ARCTOS RESEARCH
86 HIGH COUNTRY RD
PLAINS,MT 59859
Performing Department
(N/A)
Non Technical Summary
Solutions to help overcome the present limitations in conducting prescribed burning could help land managers in their efforts to accomplish needed fuels reduction in the forests. Opportunities exist for developing improvements in the methods and materials used in the ground-based ignition of prescribed fires. Improved ignition techniques could enable managers to conduct burns at times where weather, fuels and resource limitations would otherwise preclude burn activities, widening the presently limited window of opportunity for burning. It is the intent of the present research proposal to develop a Ground-Based, Line-Source Ignition System that provides an improved method for conducting prescribed burning. In particular, this project involves developing a Linear Incendiary Strand manufactured from pine resin. Use of this novel device will enhance burning opportunities by providing a means to generate high fire intensity through rapid burn strip ignition by ground personnel. The proposed ignition system provides a method for using improved convection engineering techniques to reduce the negative impacts of smoke on the nation's air quality. In addition, the proposed device offers a substitute for presently used petroleum products, and will allow ground crews a higher degree of safety while igniting prescribed fires.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
12206992020100%
Goals / Objectives
The primary goal of this Phase II project is to develop a new method of prescribed fire ignition, and to perform research and development work needed for advancing the proposed incendiary device towards a stage of commercial viability. Research activities will be directed at successfully meeting the following measurable objectives: a) Determine final design specifications for the proposed linear incendiary tape and cord that meets all stated physical requirements and functional performance criteria. b) Produce a sufficient quantity of both forms of the strand to enable comprehensive field-testing and evaluation. c) Identify a reliable and cost-effective source of pine resin for use in the production of the incendiary products. d) Successfully plan and execute the ignition of prescribed burns in forest, shrub, and agricultural fuel types, using the proposed ignition system. e) Complete a design specification for a remote electronic initiating apparatus for the linear incendiary material. f) Facilitate the successful ignition of one or more burn-out or backfire operations in support of fire suppression activities, if possible. g) Obtain independent laboratory certification of the incendiary strand's transportation classification as a Flammable Solid, and produce a Material Safety Data Sheet. h) Obtain approval for use of the incendiary system in prescribed burning activities by federal land management agencies. Publication of a Tech Tip on the ignition system by the USDA Missoula Technology and Development Center is desired. i) Produce safety guidelines, instructional materials, and ignition planning references for further evaluation efforts and operational uses. j) Provide detailed analysis of estimated production costs, projected demand/consumption, and a cost:benefit comparison with present methods of ignition.
Project Methods
Generally, the proposed ignition system provides an elongate, flexible, incendiary device for producing a nearly instantaneous source of flaming combustion along a linear pathway of indeterminate length. The subject incendiary device is provided in the form of a solid, continuous strand, such as, for example, a ribbon, tape, cord, filament, rope or tube. The device is comprised of means for rapid ignition along the longitudinal axis of the strand in co-linear arrangement with a solid or semi-solid combustible fuel composition. Upon ignition, the device produces flames from its exterior surface for duration of time suitable for igniting nearby combustible matter. The linear incendiary device is provided with means to cause the separation of the strand into individually burning fragments shortly after ignition. This feature is advantageous if the strand is draped over branches or other debris, and flame contact with surface fuels is desired to ensure a contiguous line of fire. The proposed ignition system essentially provides a nearly instantaneous line of fire for igniting prescribed fires, controlled burns, and backfires. The ability to generate the flaming combustion necessary for igniting forest or agricultural fuels along a linear pathway, nearly instantaneously, is a distinguishing aspect from other prior art devices. Present devices for providing rapid linear ignition include linear ignition fuses, pyrotechnic quick match, and deflagration cord. These devices provide an intense, momentary flame rapidly along their lengths, and do not provide the sustained flame generation required for igniting nearby woody materials. A significant improvement of the proposed ignition system over previous methods of igniting controlled fires is the ability to deploy the means of ignition before actual burning operations commence, thereby reducing the number of personnel required during the burn. The linear incendiary strand may be deployed, or laid out, in pre-determined patterns throughout the area to be burned in accordance with known practices to achieve desired fire behavior. When a Strip-Head firing pattern is desired, the incendiary strand will be placed along nearly parallel pathways across the area to be burned in such a manner as to provide a desired level of fire intensity and rate of spread. Alternatively, a circular ignition pattern may be selected for conducting a mass ignition of a large area, wherein the strand would be placed in concentric circles of incrementally increasing diameter. The distance between adjacent pathways, or strips, is determined in part by the amount and type of combustible materials, the slope of the area, and the favorable wind direction for the safe conduct of the burn.

Progress 09/15/04 to 07/14/07

Outputs
At the the time of completion of this SBIR Phase II research project, a preferred design specification for the tape has been developed and component materials have been identified to produce a product that performs closely to the criteria outlined in the original project proposal. Quantities of tape have been produced that exhibit an ignition propagation rate of up to 100 feet per second, and the tape fragments continue to burn for up to 5 minutes. A preferred manufacturing process has been developed that allows the tape to be produced in easily-scalable volumes using standard web converting equipment, with a minimum of specialized tooling. Patent protection for the ignition device, and a method of using it, has been applied for in the U.S., Canada and Australia; countries that have substantial prescribed burning activities.

Impacts
Use of the proposed incendiary tape will enable land mangers to accomplish more prescribed burning for forest fuel reduction than is now realized. This will be made possible as a result of reduced costs, more efficient utilization of manpower resources, and improved ability to control and manipulate fire behavior. Employing the incendiary tape to initiate line-source ignition of burn strips during the ignition phase of prescribed fire will provide greater opportunities to burn under conditions that would otherwise preclude it. The tape will provide the following technical advantages over existing ground-based ignition methods: (1) Fewer personnel would be required for conducting ignition operations on prescribed burn projects, since there would be no need to light burn strips by hand. For a given number of burn personnel, more burns can be accomplished during favorable burning conditions by reducing the need for drip torch handlers. (2) Units can be burned in shorter periods of time by igniting entire strips instantaneously, and progressing through subsequent strips as the fire situation dictates. The uniform flame front produced by line-source ignition burns at a higher intensity than slow-growing point source ignitions, resulting in faster consumption of fuels. (3) This method provides for better utilization of agency burn personnel, since burn crews can deploy the tape during periods of unfavorable burning conditions. In addition, minimally trained personnel can deploy the tape, as opposed to the highly skilled technicians required to perform hand ignition using traditional methods. (4) Use of the tape may increase the size of burns that can be efficiently ignited by ground, versus by aerial means. Cost savings can be achieved by reducing the need for helicopters to perform prescribed fire ignition. (5) By providing an instantaneous, uniform flame front, burn personnel will be afforded greater control over fire behavior and resultant fuels reduction. A higher degree of "convection engineering" is possible, using a fire's air circulation patterns to the burner's advantage. (6) The incendiary tape may provide a safer means for conducting backfires immediately in front of fast moving wildfires, using remote ignition equipment. (7) Use of the tape provides an increased level of safety for burn personnel (8) The tape will be manufactured using non-toxic, renewable, biodegradable materials. Consumption of petroleum-based products for prescribed burning will be reduced, and the threat of forest soils contamination by petroleum residues can be minimized.

Publications

  • No publications reported this period


Progress 10/01/05 to 09/30/06

Outputs
The performance period for this project has been extended for an additional ten months in order to accomplish field testing during the spring of 2007. Due to the extremely high fire danger experienced in the western U.S. in 2006, there was little opportunity to test the incendiary device on actual prescribed burns. A preferred form of the linear incendiary tape has been identified that meets most of the design criteria specified in the project objectives, and work now continues to refine the formulations to be used in coating the tape substrates. Improvements have been made to the original design of the tape to achieve greater efficiencies in its manufacturing process and alternative materials have been identified that will further reduce anticipated production costs. Additional work will be conducted to improve the moisture resistance of the ignition compound incorporated within the tape lamination structure, through the addition of non-petroleum based moisture barrier compounds. A bench-top coating/laminating apparatus has been fabricated which allows for the production of greater lengths of tape prototypes while experimenting with various formulations and configurations.

Impacts
The linear incendiary device being developed under this project will provide an alternative means for igniting controlled burns in forest and agricultural fuels. The improved ignition method will reduce the amount of petroleum consumed in burning operations, and will enable personnel to manage fire behavior more effectively to accomplish treatment objectives.

Publications

  • No publications reported this period


Progress 10/01/04 to 09/30/05

Outputs
Research and development work on the project to develop and test a novel incendiary device for the ignition of prescribed fires is progressing in accordance with the work plan provided in the project proposal. Results thus far in the two-year project cycle have demonstrated that the subject incendiary device can meet operational performance objectives, at a reasonable cost of production. A summary of progress made in specific areas of the project, listed by work plan elements, is as follows: 5.1 Identification of Pine Resin Sources Evaluation of various pine resin-based fuel/adhesive compositions has been undertaken to identify a formula suitable for use in the incendiary tape. Flammability tests, in addition to evaluation of physical characteristics of different mixtures has produced a target formulation that will be used in the production of initial quantities of the tape. Although the original intent of the project was to utilize pine oleoresin as a base for the adhesive, it was determined that commercial sources of a suitable product could not be obtained economically. A commercially available product derived from the low molecular weight component of oleoresin was found to be suitable, with the addition of a plasticizer and other adjuvant compounds. The adhesive/fuel composition will be based on a polymerized form of turpentine, which is produced from wood chips as a by-product of the kraft paper production process. 5.2 Development of Pyrotechnic Compositions In cooperation with a consultant who specializes in pyrotechnic chemical engineering, a number of different formulations for the igniter component of the tape were identified. Work in this area was delayed due to the lengthy process of obtaining an explosives manufacturing license from the BATF. Although the incendiary tape is intended to be non-explosive, regulations indicate that it will be considered explosive until a testing lab certifies that it is not (this is due to the inclusion of certain pre-cursor chemicals). At his time, it is anticipated that the non-explosive classification will be attained. 5.3 Specification of Tape and Cord Designs Initial tests of the combustion characteristics of the cord morphology provided poor results, so efforts have been directed at the production of the Tape form of the incendiary strand. Based on trial prototypes, the construction specification of the tape has been modified to accommodate a design that is amenable to high-volume production methods, in addition to improved performance criteria. The improved design allows production using standard machinery and techniques utilized in the web converting industry, and minimizes the need for specialized tooling. 5.4 Prototype Production and Testing Work is continuing on the assembly of a larger-scale production apparatus to produce greater lengths of the tape for testing purposes. The benchtop apparatus will be used to coat, dry, laminate, slit and rewind lengths of up to 1,000 feet at a time. The process involves the treatment of 12 inch wide strips of base material, which will then be slit to the 4 inch wide strips intended for final use.

Impacts
The linear incendiary device being developed under this project will provide an alternative means for igniting controlled burns in forest and agricultural fuels. The improved ignition method will reduce the amount of petroleum consumed in burning operations, and will enable personnel to manage fire behavior more effectively to accomplish treatment objectives.

Publications

  • No publications reported this period