Source: CORNELL UNIVERSITY submitted to NRP
ANTIMICROBIAL POLYMER TECHNOLOGIES TO IMPROVE THE QUALITY OF READY TO EAT MEAT AND POULTRY PRODUCTS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0197943
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 1, 2003
Project End Date
Sep 30, 2006
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
CORNELL UNIVERSITY
(N/A)
ITHACA,NY 14853
Performing Department
FOOD SCIENCE
Non Technical Summary
Bioactive synthetic polymers have great potential for application in food, biomedical and agricultural industries to improve product safety and quality. We will develop a general model method to incorporate bioactive molecules such as enzymes and antimicrobial agents into synthetic polymers to improve product safety and quality.
Animal Health Component
70%
Research Effort Categories
Basic
5%
Applied
70%
Developmental
25%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5033299110325%
5115010200050%
7125010110025%
Goals / Objectives
Our specific goal is to develop a food-grade persistent, continuous acting nisin-based antimicrobial synthetic polymer that can be readily used as effective food contact processing surfaces and potentially further applied as packaging materials to control Listeria monocytogenes contamination in RTE meat and poultry products. Native nisin is incompatible with common food-contact polymers, thus a compatible PEG/nisin conjugate will be created using activated PEG. Our specific stepwise research objectives are to: 1.) Synthesize a polyethylene glycol/nisin (PEG/nisin) conjugate that may be used as a nonpolar antimicrobial polymer additive to increase nisin compatibility with synthetic polymers. 2.) Measure and evaluate the antimicrobial activity of the PEG/nisin conjugate formed against L. monocytogenes. 3.) Evaluate the chemical and physical characteristics of the PEG/nisin conjugate. 4.) Create test food-contact films by incorporating the PEG/nisin conjugate as a direct additive to LDPE, a typical food contact polymer. 5.) Measure and characterize the antimicrobial activity of nisin against L. monocytogenes when immobilized into the film created in step 4. 6.) Evaluate the chemical and physical characteristics of the PEG/nisin-LDPE film (clarity, water vapor permeability, seal strength, tensile properties, migration, thermal stability). Our overall objective is to successfully develop a general method to incorporate bio-active molecules such as enzymes and antimicrobial agents into synthetic polymers. This methodology will serve as a model and a basis for a broad scope of diverse applications in food, biomedicine, and agriculture. We anticipate that our project will lead to a more expansive research program in antimicrobial and active packaging technology development and in derivatization of bioactive molecules. Initial work will assist us in supporting our efforts over the next several years to effectively compete for and secure USDA and private funding for long term support of program goals. Impacts are thus expected to be significant and cumulative after this initial study.
Project Methods
To accomplish our goals we will utilize activated PEG and purified nisin to form a PEG/nisin conjugate that is compatible with typical food-contact polymers. Nisin will be purified from a commercial crude powder preparation (NisaplinO); purification of both nisin and the PEG/nisin conjugate will be accomplished by selective filter centrifugation and HPLC. The PEG/nisin conjugate will be synthesized utilizing a PEG-aldehyde derivative, or alternatively, a PEG-succinimidyl ester derivative. The alternate method will be used in the event that the initial metholodology does not successfully PEGylate nisin or reduces or eliminates nisin activity during the process, as determined after conjugate identification steps and/or determination of antimicrobial activity. Conjugation will be confirmed by HPLC analysis, or alternatively, by SDS-PAGE or MALDI-TOF-MS. For the PEG/nisin conjugate to be useful as a polymer additive, it must be miscible in the polymer, stable to polymer processing, maintain activity in the polymer, and not adversely affect the properties of the polymer. We will evaluate the anti-listerial activity of the conjugate formed by using a modified agar diffusion test to express activity in terms of AU/ml (reciprocal of the critical endpoint of a serial 2-fold dilution series) and a microplate serial dilution assay to measure and compare effective and minimum concentration ranges. We will also measure thermal stability using heat exposure tests and HPLC, and polymer miscibility utilizing differential scanning calorimetry. We will incorporate the conjugate as a direct additive into LDPE, a food contact polymer, and evaluate the resulting films for anti-listerial activity using an antimicrobial activity contact test. We will also evaluate the chemical and physical characteristics of the PEG/nisin/LDPE film, using ASTM methods to measure water vapor transmission, tensile properties, seal strength and hot seal strength; migration of the PEG/nisin conjugate from the test films, O2 and CO2 permeability, and stability to thermal disinfection will be tested using our internally developed methods.

Progress 10/01/03 to 09/30/06

Outputs
Antimicrobial packaging for food applications is a fairly new active packaging technology that has seen increased interest over the past decade. Methodology is available to assess the antimicrobial effectiveness of polymeric packaging materials, however activity quantification is based on diffusion of the antimicrobial away from the film or polymeric material in suspension. Standard methods that assess antimicrobial activity of films or sheets do not take into account biofilm development, which may render bacteria more resistant to antimicrobial properties of the test material; additionally, some antimicrobial films may function by preventing bacterial adhesion and biofilm development. The objective of our work was to identify and optimize in situ biofilm quantification methods and test them on commonly used food packaging materials of varying hydrophobicities. Packaging film hydrophobicity was quantified via contact angle. Pseudomonas aeruginosa was chosen as a model organism to characterize biofilm growth on hydrophobic packaging materials. An enzyme linked lectin assay was used to monitor exopolysaccharide development over time. Fluorescent viability staining was used to quantify bacterial growth within the exopolysaccharide. For these techniques, packaging films were fixed to the bottom of a 96-well plate and a microwell plate reader used for in situ quantification. Direct epifluorescence microscopy was used to evaluate microbial populations within the biofilm. Preliminary results indicated a difference in biofilm and exopolysaccharide development between packaging films of different hydrophobicities. Methodologies were optimized to offer better in situ characterization of biofilms on hydrophobic packaging films.

Impacts
(N/A)

Publications

  • Goddard, J. Hotchkiss, J.H. 2005. Surface analysis of food contact polymer films by contact angle. Institute of Food Technologists 2005 meeting (abstract).


Progress 01/01/05 to 12/31/05

Outputs
Antimicrobial packaging for food applications is a fairly new active packaging technology that has seen increased interest over the past decade. Methodology is available to assess the antimicrobial effectiveness of polymeric packaging materials, however activity quantification is based on diffusion of the antimicrobial away from the film or polymeric material in suspension. Standard methods that assess antimicrobial activity of films or sheets do not take into account biofilm development, which may render bacteria more resistant to antimicrobial properties of the test material; additionally, some antimicrobial films may function by preventing bacterial adhesion and biofilm development. The objective of our work was to identify and optimize in situ biofilm quantification methods and test them on commonly used food packaging materials of varying hydrophobicities. Packaging film hydrophobicity was quantified via contact angle. Pseudomonas aeruginosa was chosen as a model organism to characterize biofilm growth on hydrophobic packaging materials. An enzyme linked lectin assay was used to monitor exopolysaccharide development over time. Fluorescent viability staining was used to quantify bacterial growth within the exopolysaccharide. For these techniques, packaging films were fixed to the bottom of a 96-well plate and a microwell plate reader used for in situ quantification. Direct epifluorescence microscopy was used to evaluate microbial populations within the biofilm. Preliminary results indicated a difference in biofilm and exopolysaccharide development between packaging films of different hydrophobicities. Methodologies were optimized to offer better in situ characterization of biofilms on hydrophobic packaging films.

Impacts
(N/A)

Publications

  • Goddard, J. Hotchkiss, J.H. 2005. Surface analysis of food contact polymer films by contact angle. Institute of Food Technologists 2005 meeting (abstract).


Progress 01/01/04 to 12/31/04

Outputs
Bioactive synthetic polymers have great potential for application in food, biomedical and agricultural industries to improve product safety and quality. Antimicrobials approved for food use are typically added directly to the food product; by finding ways to incorporate these compounds directly into packaging materials, we can better control antimicrobial activity and limit levels ingested with the food. Many bioactive compounds, such as the lantibiotic nisin, are incompatible with food-contact polymers, preventing incorporation into commercial packaging materials. We are developing a general model using PEGylation to incorporate bioactive molecules such as nisin, other antimicrobial agents, and enzymes into synthetic polymers to improve product safety and quality. This model can be potentially used specifically to develop a food-grade persistent, continuous acting nisin-based antimicrobial synthetic polymer that can be readily used as effective food contact processing surfaces and potentially further applied as packaging materials to control Listeria monocytogenes contamination in RTE meat and poultry products. Our research objectives were to synthesize a polyethylene glycol/nisin (PEG/nisin) conjugate that may be used as a nonpolar antimicrobial polymer additive to increase nisin compatibility with synthetic polymers. The chemical and physical characteristics of the PEG/nisin conjugate were measured as well as the antimicrobial activity towards L. monocytogenes. We purified nisin from its commercially available form, Nisaplin, using size exclusion filtration and reverse phase HPLC; protein yield was measured using the Bradford Method, and the antimicrobial activity of the purified form was measured using growth inhibition studies. Mono-PEGylation of nisin was performed using mPEG propionaldehyde, an activated form of PEG, and sodium cyanoborohydride, a reducing agent. Derivitization targeted the N-terminal alpha amino group of nisin, under acidic and aqueous conditions. The degree of PEGylation was assessed by HPLC and MALDI-TOF analysis. PEGylated nisin was tested for antimicrobial activity. PEGylation was achieved, however with a significant loss in antimicrobial activity. Alternative derivitization methods targeting different sites on the nisin molecule under different conditions are being investigated to improve retention of antimicrobial activity.

Impacts
Initial investigations to develop a bioactive molecule polymer incorporation model indicate that while the tested methodology was successful in producing a synthetic polymer compatible antimicrobial conjugate, modifications to the method should be investigated to improve antimicrobial activity retention. The conjugation method used shows promise for other bioactive molecules, which we are investigating further.

Publications

  • Cavalcante, JA. 2004. MS Thesis: Mono-Pegylation of the lantibioic nisin. Food Science, Cornell University.