Source: UNIV OF WISCONSIN submitted to NRP
AN ENZYME-BASED ASSAY TO VERIFY ADEQUATE THERMAL PASTEURIZATION OF APPLE CIDER
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0191180
Grant No.
2002-35201-11640
Cumulative Award Amt.
(N/A)
Proposal No.
2001-02968
Multistate No.
(N/A)
Project Start Date
Dec 15, 2001
Project End Date
Dec 31, 2004
Grant Year
2002
Program Code
[32.0]- (N/A)
Recipient Organization
UNIV OF WISCONSIN
21 N PARK ST STE 6401
MADISON,WI 53715-1218
Performing Department
FOOD SCIENCE
Non Technical Summary
Outbreaks of foodborne illness have been linked to the consumption of unpasteurized apple cider. Thermal pasteurization has been suggested as a means to ensure safety. But no means exist whereby cider makers and regulators can verify adequate heat treatment This project will develop a simple, rapid enzyme-based assay to verify adequate heat treatment of apple cider.
Animal Health Component
75%
Research Effort Categories
Basic
25%
Applied
75%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
71111101100100%
Goals / Objectives
Polyphenol oxidase has been considered as an indicator of adequate heat treatment of apple juice. This enzyme is present within all apples, and is stable over a wide range of temperatures. Thermal stability varies with pH, but heating at temperatures above 70 degrees C has been shown to reduce the enzyme activity to undetectable levels. Thus, the objectives of this project are: 1. to develop a rapid assay based on polyphenol oxidase activity to verify adequate thermal pasteurization of apple cider 2. to purify and characterize polyphenol oxidase extracted from commercial apple cider 3. to establish whether polyphenol oxidase activity can serve as a marker for other, non-thermal, pasteurization treatments of apple cider The results of this project will lead to a test that the cider industry and regulatory communities can use to verify safety of thermally pasteurized apple cider.
Project Methods
Objective 1. To develop a rapid assay based on polyphenol oxidase activity to verify adequate thermal pasteurization of apple cider Characterization of PPO activity in commercial cider. Methods to assay PPO in cider will be established prior. PPO activity will be evaluated based on a modification of the spectrophotometric method and oxygen-uptake method. Reaction conditions such as temperature and substrate will be optimized for each method. The activity of PPO in fresh versus frozen cider will also be determined. The stability of the enzyme in fresh versus frozen will be evaluated. These preliminary assays will allow us to optimize reaction conditions in preparation for testing cider over the course of the processing season. Thermal inactivation of PPO. Commercial cider of known PPO activity will then be subjected to one of a series of time/temperature pasteurization treatments currently recommended for destruction of E. coli O157:H7, and the PPO activity in the pasteurized cider will be determined using optimized assay conditions. Development of a rapid assay. Optimized laboratory methods will be used to measure the range of PPO activity in cider over the processing season. The effect of validated thermal treatments on the activity of the enzyme in cider will be established over the course of the season. This data will be used to develop a simple, rapid method for PPO assay that can be used by processors and the regulatory community. Objective 2. To purify and characterize polyphenol oxidase extracted from commercial apple cider If PPO is to serve as an indicator of adequate thermal treatment for apple cider, then it is important to study the native enzyme in order to gain information which may be useful in further evaluating PPO as validation tool. PPO will be purified and characterized using standard methods of column chromatography, spectrophotometry and electrophoresis. Objective 3. To establish whether polyphenol oxidase activity can serve as a marker for other, non-thermal, pasteurization treatments of apple cider This part of the project will investigate other nonthermal, treatments designed to ensure safety of cider, e.g. UV-radiation, high pressure processing and others, for the applicability of the assay developed to these other systems.

Progress 12/15/01 to 12/31/04

Outputs
In response to increasing concerns about microbial safety of apple cider, the FDA has mandated treatment of cider sufficient for a 5-log reduction of the target pathogen. Pasteurization has been suggested as the treatment most likely to achieve a 5-log reduction, with Escherichia coli O157:H7 as the target pathogen. Regulators and processors have need for a method to verify pasteurization, and apple cider polyphenol oxidase (PPO) activity was studied as a potential intrinsic index for thermal pasteurization. The effect of pasteurization conditions and apple cider properties on PPO activity and survival of 3 pathogens (E. coli O157:H7, Salmonella spp., and Listeria monocytogenes) was studied using a Box-Behnken response surface design. Factors considered in the design were pasteurization conditions: hold temperature (60, 68, 76 degrees C), preheat time (10, 20, 30 s), and hold time (0, 15, 30 s), as well as pH and sugar content (degrees Brix) of apple cider. Response surface contour plots were constructed to illustrate the effect of these factors on PPO activity and pathogen survival. Reduction in PPO activity of at least 50% was equivalent to a 5-log reduction in E. coli O157:H7 or L. monocytogenes for cider at pH 3.7 and 12.5 Brix. Further studies, however, are needed to verify the relationship between PPO activity and pathogen reduction in cider with varying pH and degrees Brix. Regulators are increasingly concerned about patulin, a potent carcinogen, in apple juice products. As a result of a local outbreak, we initially evaluated the effect of the heating regimes that we had established for PPO inactivation in destroying this toxin. Due to the complexity inherent in evaluating the toxicity of patulin-breakdown products, we refocused our efforts in an attempt to evaluate the effectiveness of several chemical sanitizers against Penicillium expansum, the mold responsible for toxin production. We also wished to establish sanitizing wash treatments which would inhibit P. expansum growth and subsequent patulin production on Empire apples destined for cider. Wash treatments included: 200 ppm NaOCl, 1% StorOx, 0.5% potassium sorbate, 300 ppm SO2, and 0-5% acetic acid. Spores of P. expansum or inoculated apple slices were dipped in sanitizing wash solution for 5 min, and mold growth and patulin production was monitored on subsequent storage. It was found that 0.5% potassium sorbate and 300 ppm SO2 did not affect mold survival or patulin production; 1% StorOx was effective against mold spores in solution (4 log MPN destruction of spores), but there was no significant reduction in spore count when the same solution was used to sanitize mold-inoculated apple discs. Washing with 200 ppm NaOCl delayed growth of P. expansum on inoculated apple discs, but failed to completely inhibit patulin production. Acetic acid solution (2-5%) was the most efficient chemical against P. expansum. A wash treatment with >2 % acetic acid for more than 1 min is recommended to completely inhibit growth of P. expansum and subsequent patulin production on apples destined for cider.

Impacts
Polyphenol oxidase, PPO, may be an intrinsic marker for adequate heat pasteurization that can be adopted by the apple cider and juice processing industries. Furthermore, in an attempt to eliminate patulin, a known carcinogen, from contaminating apple cider, processors should wash apples with at least 2% acetic acid for at least one minute to inhibit growth of Penicillium expansum and subsequent patulin production on apples destined for cider.

Publications

  • Chen, L., B.H. Ingham, and S.C. Ingham. 2004. Polyphenol oxidase (PPO) activity as a potential intrinsic index of adequate thermal pasteurization of apple cider. J. Food Protection. 67:908-914.
  • Chen, L., B.H. Ingham and S.C. Ingham. 2004. Survival of Penicillium expansum and patulin production on stored apples following wash treatments. J. Food Sci. October 2004 C669-75.


Progress 01/01/03 to 12/31/03

Outputs
In response to increasing concerns about microbial safety of apple cider, the FDA has mandated treatment of cider sufficient for a 5-log reduction of the target pathogen. Pasteurization has been suggested as the treatment most likely to achieve a 5-log reduction, with Escherichia coli O157:H7 as the target pathogen. Regulators and processors have need for a method to verify pasteurization, and apple cider polyphenol oxidase (PPO) activity was studied as a potential intrinsic index for thermal pasteurization. The effect of pasteurization conditions and apple cider properties on PPO activity and survival of 3 pathogens (E. coli O157:H7, Salmonella spp., and Listeria monocytogenes) was studied using a Box-Behnken response surface design. Factors considered in the design were pasteurization conditions: hold temperature (60, 68, or 76 degrees C), preheat time (10, 20, or 30 seconds), and hold time (0, 15, or 30 seconds), as well as pH and sugar content (degrees Brix) of apple cider. Response surface contour plots were constructed to illustrate the effect of these factors on PPO activity and pathogen survival. Reduction in PPO activity of at least 50 percent was equivalent to a 5-log reduction in E. coli O157:H7 or L. monocytogenes for cider at pH 3.7 and 12.5 degrees Brix. Further studies, however, are needed to verify the relationship between PPO activity and pathogen reduction in cider with varying pH and degrees Brix.

Impacts
Polyphenol oxidase, PPO, may be an intrinsic marker for adequate heat pasteurization that can be adopted by the apple cider and juice processing industries.

Publications

  • No publications reported this period


Progress 01/01/02 to 12/31/02

Outputs
Microbial safety of fresh apple cider has become increasingly important due to several recent outbreaks of food borne illness caused by Escherichia coli O157:H7. The US Food and Drug Administration (FDA), in response to the outbreaks, requires that apple cider be treated to ensure a 5-log reduction in the target microorganism, or that the product carry a warning label. Thermal pasteurization has been proven to be an effective option for eliminating pathogens in apple cider. Currently no rapid method exists to verify adequate thermal processing. Since enzymes have been successfully used as chemical "markers" to evaluate thermal treatment in other products, we hypothesize that polyphenol oxidase (PPO) may be employed as a potential intrinsic index for thermal pasteurization validation in apple cider. Our objective is to determine if the thermal inactivation of apple PPO quantitatively reflects the thermal reduction of pathogens during pasteurization. A lab protocol has been set up and conducted to imitate industrial scale apple cider pasteurization. Thermal kinetics of crude PPO in apple cider at various pH values and with different substrates were evaluated spectrophotometrically and compared with the thermal destruction of pathogens: Escherichia coli O157:H7, Salmonella spp. and Listeria monocytogenes. The results showed that pasteurization at 68.1 degrees C with 14sec of hold time achieved greater than 5 log reduction in pathogens (log CFU/ml): Escherichia coli O157:H7; Salmonella spp.; and Listeria monocytogenes. Meanwhile, inactivation of PPO activity was proportional to hold time under the same thermal treatment. PPO lost 77.8-83.6 percent of its original activity with 14sec hold time at 68.1 degrees C, using 4-methylcatechol or catechol as substrates. With chlorogenic acid as the substrate, PPO activity was relatively stable at 68.1 degrees C.

Impacts
These results suggest that apple PPO activity may be able to serve as an intrinsic index for thermal pasteurization in apple cider.

Publications

  • No publications reported this period