Source: UNIV OF WISCONSIN submitted to
MOISTURE SORPTION AND CRYSTALLIZATION IN AMORPHOUS SUGAR MATRICES
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0189137
Grant No.
2001-35503-10815
Cumulative Award Amt.
(N/A)
Proposal No.
2001-01657
Multistate No.
(N/A)
Project Start Date
Sep 15, 2001
Project End Date
Sep 30, 2004
Grant Year
2001
Program Code
[(N/A)]- (N/A)
Recipient Organization
UNIV OF WISCONSIN
21 N PARK ST STE 6401
MADISON,WI 53715-1218
Performing Department
FOOD SCIENCE
Non Technical Summary
Food products such as hard candy, food powders (milk, whey, fruit, etc.), extruded snacks, dried foods and crackers readily pick up moisture from the air, which ultimately leads to the end of shelf life for these products. In this project, the rate of moisture penetration into a one-dimensional, amorphous sugar matrix will be quantified by using several spectroscopy techniques (Raman, IR and fluorescence). Such data will allow a better understanding of the phenomena that control moisture sorption and subsequent loss of shelf life. In some food products, crystallization leads to end of shelf life as texture and other physical properties are modified. A microscopic imaging system will allow visualization of a crystallization front moving through the amorphous sugar matrix. By combining water migration and crystallization data, we will be able to quantify regions of greater and lesser stability of the amorphous/glassy sugar system. Nucleation kinetics of sugars from amorphous systems will be studied by using a two-stage method and the results will be quantified based on the diffusion-limited model of nucleation. For both moisture penetration and crystallization experiments, the effects of crystallization inhibitors (glucose polymers, etc.) will be quantified. The results will greatly improve the control of shelf life for a wide range of low moisture content foods.
Animal Health Component
20%
Research Effort Categories
Basic
80%
Applied
20%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
50350102020100%
Goals / Objectives
The main objectives of this project are to quantify rates of moisture penetration into sugar glasses, and to quantify the mechanisms and kinetics of nucleation in these systems. The effects of various additives on moisture penetration and crystallization will also be quantified. The specific objectives are 1. To quantify moisture uptake into sugar glasses by monitoring moisture change with time into a one-dimensional system.This simple geometry will allow easy modeling of moisture penetration into sugar glasses. Hypothesis: Moisture migration into sugar glasses is non-Fickian and it can be modeled by a two-step mechanism. 2. To quantify crystallization kinetics in amorphous sugar systems. The mechanisms and kinetics of crystallization will be quantified as function of moisture content and temperature. Hypothesis: The kinetics of nucleation in amorphous sugar systems can be quantified by using the Tamman model for nucleation based on a diffusion limited process. 3. To evaluate the effects of other components (other saccharides, proteins, salts, etc.) of importance in foods on the uptake of moisture and crystallization from amorphous sugar systems. For sucrose glasses, we will study corn syrups (practical application) and specific oligosaccharide/maltodextrin (model systems), whereas for lactose systems, the effects of other milk components will be studied. Hypothesis: The composition of sugar glasses affects the rates of moisture uptake and crystallization to different extent based on the molecular relaxations that occur during moisture sorption.
Project Methods
Sugar glasses will be produced by rapid evaporation of water from a saturated sugar. Once concentrated, the sugar syrups are formed into the desired film on a microscope slide and cooled rapidly to room temperature to form the glassy state. Samples will be immediately placed in desiccators to prevent undesired moisture uptake. Glass transition temperatures of each starting material will be quantified by Differential Scanning Calorimetry (DSC) analysis and the initial water content will be measured by Karl Fisher titration. We will primarily investigate glasses made of sucrose and lactose, since these systems have been employed in the past. The moisture dynamics in crystallizing lactose systems is likely to be different from that of sucrose since some of the water released from the amorphous phase becomes incorporated into one of the crystal forms (alpha-lactose monohydrate). Various food-related components, at several different addition levels, will be added to each of the sugars to document the effects of formulation on moisture dynamics and crystallization. Moisture uptake: Moisture sorption into sugar glasses under controlled conditions will be evaluated by using three different techniques: FT-Raman spectroscopy, mapping/analysis FT-midIR and fluorescence spectroscopy. In each case, moisture will be allowed to diffuse into a thin film of sugar glass under controlled conditions so that moisture content at any place in the film and at any time can be measured spectroscopically. Data will be analyzed according to both Fickian and non-Fickian models of mass transfer. Crystallization: When water penetrates a sugar glass, the supersaturation falls until eventually molecular mobility is sufficiently high that crystallization of the main component (sucrose, lactose, etc.) can occur. If the addition level of certain additives (such as corn syrup or invert sugar) is sufficiently high, crystallization will be inhibited and perhaps even prevented. Several techniques will be used to quantify crystallization of sugars as the amorphous matrix picks up moisture and the kinetics of crystallization related to composition of the amorphous matrix. (1) The onset of nucleation (appearance of crystal spectra in both Raman and IR) and subsequent crystal penetration (microscopy) can be monitored using the techniques described previously. (2) To study nucleation separate from the moisture sorption, a two-stage experiment will be used. In this case, the thin film of amorphous sugar system is quickly brought to nucleation temperature, held there for a certain time period and then quickly brought to an incubation temperature where nuclei can grow but no new nuclei can form. Nucleation rate is calculated from the number of crystals observed per unit volume per unit time. Nucleation rate data from the two-stage nucleation experiment on amorphous sugars will be analyzed according to the classical nucleation rate model. The nucleation rate data also can be analyzed according to the Williams-Landel-Ferry (WLF) model.

Progress 09/15/01 to 09/30/04

Outputs
Moisture uptake into amorphous foods, in some cases followed by sugar crystallization, is a problem in many commercial food applications. However, our understanding of the exact processes of moisture diffusion and matrix relaxation are not clearly understood. This project has helped clarify the relative impacts of these two mechanisms during storage of amorphous sugar-based food products. Obj. 1: Quantify moisture uptake into sugar glasses. We have been working with Nicolet Instruments in Madison and have developed an approach that allows us to measure water content at any time and spatial dimension during sorption into a flat, two-dimensional sugar glass. We used an FT-NIR microscope technique to measure water content at incremental distances from a surface exposed to humidity to generate data for moisture content versus distance and time. Several different sugar mixtures stored at different temperature and RH were studied. Conditions of 53% RH and higher level of corn syrup (70:30 sucrose to corn syrup), moisture penetration appears to follow approximately Fickian behavior. At other conditions, notably higher RH (75%) and higher corn syrup level (50:50 sucrose to corn syrup), there is a clear surface layer containing high moisture with a sharp demarcation front separating the interior glassy matrix with low moisture content. In these systems, the syrup front can be seen moving slowly in towards the center of the sample separating regions of high and low moisture content. Penetration of water in this case dos not appear to follow Fickian diffusion laws. In systems low in corn syrup, the syrup layer is seen to crystallize while the moisture front continues to move into the glassy matrix. The semi crystalline region behind the syrup front loses moisture (to the air) after crystallization, and essentially we measure a spike of moisture moving into the sample as function of exposure time. Obj. 2: Quantify crystallization kinetics in amorphous sugar systems. Concentrated sugar syrups (3.5% H2O) were applied to a well in a microscope slide preparation, cooled into the glassy state and then held at temperatures above Tg (from 60 to 110C) to measure onset time for nucleation and nucleation rate. Induction time decreased and nucleation rate increased as temperature increased, in contrast with more fluid systems, which exhibit a minimum in induction time with temperature (due to competing effects of supersaturation and molecular mobility). The data were predicted reasonably well by both the heterogeneous nucleation model and the WLF equation. Obj. 3: Evaluate effects of other components (corn syrup). Completed within the scope of Objectives 1 and 2.

Impacts
The stability of sugar-based amorphous products like hard candy and milk powders is dependent on the rate of moisture sorption from the environment and the rate of crystallization of the sugars contained within the product. Stickiness and graining cause undesired changes in the appearance and texture of these products. The results of this work will provide a better understanding of the rate of moisture penetration into a relaxing matrix and quantitative measures of sugar crystallization.

Publications

  • Levenson, D and R.W. Hartel, Nucleation of Amorphous Sucrose-Corn Syrup Mixtures, J. Food Eng., 69(1), 9-15 (2005).


Progress 01/01/03 to 12/31/03

Outputs
Obj. 1: Quantify moisture uptake into sugar glasses. We have been using an FT-IT microprobe method of measuring water content in a sugar glass exposed on one side to air at different RH. This method allows us to quantify the moisture content at any time and any distance into our 1-dimensional sugar film. From this data, we can model the diffusion of water into a sugar glass. We have generated moisture data for a range of sugar glasses stored at different RH. At low RH (ca. 50%), we see a general increase in H2O at all points within the system, whereas at higher RH (ca. 80%), there is a clear demarcation between a layer of syrup and stable glass at greater depths. Our preliminary modeling work shows that the glass relaxation as moisture migrates into the glass is a limiting factor to diffusion into the matrix and a two-step model is needed. Fickian diffusion is not able to predict water migration rates in these systems, although we need to do a bit more modeling to verify this preliminary finding. Obj. 2: Quantify crystallization kinetics in amorphous sugar systems. This part of the study has been completed, with a manuscript submitted for publication. Concentrated sugar syrups (3.5% H2O) were applied to a well in a microscope slide preparation, cooled into the glassy state and then held at temperatures above Tg (from 60 to 110C) to measure onset time for nucleation and nucleation rate. Induction time decreased and nucleation rate increased as temperature increased, in contrast with more fluid systems, which exhibit a minimum in induction time with temperature (due to competing effects of supersaturation and molecular mobility). The data were predicted reasonably well by both the heterogeneous nucleation model and the WLF equation. Obj. 3: Evaluate effects of other components (corn syrup). The effects of different types and levels of corn syrup on water migration into sugar glasses are still being studied. Experiments are underway to look at several different systems of ingredients. However, due to the time commitment on the FT-IR microprobe (we pay to use the equipment at Nicolet), only a limited number of combinations will be possible. Further work is needed to fully understand ingredient interactions. The effects of different corn syrups on sucrose nucleation were studied (Objective 2). Within experimental error, no differences in nucleation were observed due to use of different DE corn syrups.

Impacts
The shelf life of many foods is governed by moisture migration into the matrix and subsequent quality loss. The results of this work are providing a more fundamental picture of moisture uptake in amorphous foods and will help control product quality.

Publications

  • No publications reported this period


Progress 01/01/02 to 12/31/02

Outputs
The main objectives of this project are to quantify rates of moisture penetration into sugar glasses, and to quantify the mechanisms and kinetics of nucleation in these systems. The effects of various additives on moisture penetration and crystallization will also be quantified. The specific objectives are: 1. To quantify moisture uptake into sugar glasses by monitoring moisture change with time into a one dimensional system. This simple geometry will allow easy modeling of moisture penetration into sugar glasses. 2. To quantify crystallization kinetics in amorphous sugar systems. The mechanisms and kinetics of crystallization will be quantified as function of moisture content and temperature. 3. To evaluate the effects of other components (other saccharides, proteins, salts, etc.) of importance in foods on the uptake of moisture and crystallization from amorphous sugar systems. For sucrose glasses, we will study corn syrups (practical application) and specific oligosaccharide/maltodextrin (model systems), whereas for lactose systems, the effects of other milk components will be studied. Induction times and nucleation rates of sucrose crystals from the amorphous state in a mixture of sucrose and corn syrup have been measured. Three different types of corn syrups have been used with different degrees of hydrolysis to determine the effects of oligosaccharide chain length on nucleation. The results clearly show the strong effect of temperature on nucleation, with induction time decreasing and nucleation rate increasing significantly as temperature increases. Some differences between corn syrup types have been noted although further analysis is needed to verify their significance. The data appear to be fitted well by the WLF equation. Work on Objective 1 has begun with preliminary analysis of moisture penetration into sugar glasses using an IR microscope probe technique. Further work is underway to verify the measurement technique.

Impacts
The stability of sugar-based amorphous products like hard candy and milk powders is dependent on the rate of moisture sorption from the environment and the rate of crystallization of the sugars contained within the product. Stickiness and graining cause undesired changes in the appearance and texture of these products. The results of this work will provide a better understanding of the rate of moisture penetration into a relaxing matrix and quantitative measures of sugar crystallization.

Publications

  • No publications reported this period


Progress 01/01/01 to 12/31/01

Outputs
The main objectives of this project are to quantify rates of moisture penetration into sugar glasses, and to quantify the mechanisms and kinetics of nucleation in these systems. The effects of various additives on moisture penetration and crystallization will also be quantified. The specific objectives are: 1. To quantify moisture uptake into sugar glasses by monitoring moisture change with time into a one dimensional system. This simple geometry will allow easy modeling of moisture penetration into sugar glasses. 2. To quantify crystallization kinetics in amorphous sugar systems. The mechanisms and kinetics of crystallization will be quantified as function of moisture content and temperature. 3. To evaluate the effects of other components (other saccharides, proteins, salts, etc.) of importance in foods on the uptake of moisture and crystallization from amorphous sugar systems. For sucrose glasses, we will study corn syrups (practical application) and specific oligosaccharide/maltodextrin (model systems), whereas for lactose systems, the effects of other milk components will be studied. We have begun this project by working on the second objective. We are manufacturing sugar glasses in the form of thin disks on microscope slides. The disks are exposed to elevated temperatures (40 to 80C) for brief periods of time to promote nucleation and then cooled rapidly back to room temperature to prevent further crystallization. The nucleation rate will be determined by counting the number of nuclei formed per unit time interval. With this data, we will be able to evaluate several models of crystallization from the glassy state and evaluate the effects of various formulation additives for controlling crystallization. Work on Objective 1 will begin in the near future in conjunction with the development personnel at Nicolet Instruments.

Impacts
The stability of sugar-based amorphous products like hard candy and milk powders is dependent on the rate of moisture sorption from the environment and the rate of crystallization of the sugars containined within the product. Stickiness and graining cause undesired changes in the appearance and texture of these products. The results of this work will provide a better understanding of the rate of moisture penetration into a relaxing matrix and quantitative measures of sugar crystallization.

Publications

  • No publications reported this period