Source: NEW MEXICO STATE UNIVERSITY submitted to
PRODUCING ENERGY FROM FEEDLOT MANURE WASTE USING A BI-PHASIC FERMENTATION SYSTEM
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0186903
Grant No.
2001-35501-10100
Cumulative Award Amt.
$75,000.00
Proposal No.
2000-01229
Multistate No.
(N/A)
Project Start Date
Nov 15, 2000
Project End Date
Sep 30, 2004
Grant Year
2001
Program Code
[(N/A)]- (N/A)
Recipient Organization
NEW MEXICO STATE UNIVERSITY
1620 STANDLEY DR ACADEMIC RESH A RM 110
LAS CRUCES,NM 88003-1239
Performing Department
CIVIL AND AGRIC ENGINEERING
Non Technical Summary
A significant amount of manure waste is generated each year from livestock industry in the state and national level. The manure waste is a potential source of air, surface and groundwater contamination. The uncontrolled methane release from manure waste is also a concern for global warming. An alternative strategy in managing the animal waste, would be to explore the energy potential of waste. In an effort to develop alternative waste management techniques for manure, the proposed research will evaluate the technical and economical feasibility of producing energy from manure waste by converting the organic waste into methane gas. The methodology is based on a recently technology, which has shown promises to produce high quality methane gas from organic waste with desirable economic return.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
40439102020100%
Goals / Objectives
Develop parameters to assess the technical and economical feasibility of Producing energy from manure waste in New Mexico. The specific objectives are: 1. To develop design parameters for energy production from manure waste using a bi-phasic system. 2. To identify the optimum combination of design parameters and feed stock which will result in highest efficiency. 3. To evaluate the feasibility of transferring the technology to field scale in Southern New Mexico.
Project Methods
The manure feedstock will be evaluated for carbon content, nutrients and initial moisture. The manure waste will be placed a solid phase container. Water will be re-circulated through the solid phase until the chemical oxygen demand (COD) in the solution peaks or pH drops below 5.5. At this time leachate will be transferred into methane columns where the enriched solution will be converted to methane. The striped solution will return back to the solid phase through a closed loop and the process will continue until the COD potential of the solid phase is exhausted. The volume and the methane content of the produced gas will be analyzed in order to assess the potential economic return from the operation. At the end of each experiment, the remaining waste will be composted and the characteristics of the compost will be analyzed for its suitability as a soil amendment.

Progress 10/01/02 to 09/30/03

Outputs
Research was conducted on the tedhnical and economical feasibilities of producing energy and compost from dairy manure waste in the dry New Mexico Climate. A batch method was used, where soild manure which is collected once a day was placed in a batch reactor. The batch reactor was activitated by recycling leachate from the solid manure batch into a fixed film methane reactor and back to the soild phase. The recirculation resulted in seeding of the solid batch within 7 to 10 days after which the manure batch begin producing methane gas at the rate of 0.3 m3 of biogas per m3 of reactor. The concentration of methane in the biogas was between 50-65 percent. The biogas production from the batch continues until the digestable organic is depleted. The process takes 4 to 6 weeks at which time about 60% of the original manure remains as residual compost.

Impacts
THe expected impact is a potential technology for dry climates where soild manure can be converted to biogas and soil amendment. The conversion of manure waste to renewable energy and compost is economically feasible.

Publications

  • Zohrab Samani, Adrian Hanson, G. Smith. Producing energy from combined agricultural waste. 4th International Conference on anaerobic digestion, Munich, Germany, Oct. 2002.


Progress 10/01/00 to 09/30/01

Outputs
Research was conducted to evaluate the potential conversiuon of feedlot manure waste into methane gas. Two-phase anaerobic digestion system was used where water was recirculated through solid manure to achieve hydrolysis and acidification. The enriched solution was transferred through methane columns to convert the fatty acids into methane gas. Two experiemts were conducted during 2001. The first experiment was with pure manure collected from a manure seperator from a nearby dairy. The manure produced 66 cubic meters of STP methane gas per ton of manure used (dry weight). The duration of conversion was two weeks. manure weight reduction of 40% was achieved during the experiment. The second experiment was conducted using a mixture of manure, grass and cotton gin waste. The mixture was about 50% manure and 50% cotton gin and grass. The duration of conversion was two weeks and STP methane production rate was 60 cubic meters of STP methane per dry ton of waste. The weight reduction was 60 percent.

Impacts
Significant amount of manure waste is generated from livestock industry every year. The manure waste is currently a finacial liability for milk producers in Southern New Mexico. The New Mexico Dairy associatyion is interested in assessing the feasibilty of converting the manure waste into methane energy. To assess the technical and economical feasibility of such process, design parameters are needed to evaluate the size of reactor necessary to run an electric generator and economic return from such operation. The current research is aimed at developing the necessary design parameters for such operation.

Publications

  • Yu, H. W., Z. Samani, A. Hanson, G. Smith. Enhanced Energy production and compost generation with Cattle Manure. EPA/WEF Sympoosium on Innovative Proceses to Produce Useful Materials and Energy from Biosolids and Animal Manure, Chicago. Il, June 2001.
  • Z. Samani, H. W. Yu, A. Hanson. Enerfy production from municipal and agricultural waste using Bi-Phsasic anaerobic digestion. Proceedings of 9th World Congress on Anaerobic Digestion 2001. September 2-6, Belgium.