Source: WASHINGTON STATE UNIVERSITY submitted to NRP
ESTABLISHMENT OF A VALIDATION STRATEGY FOR COMMERCIAL FLUME SYSTEMS FOR PRODUCE SAFETY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
ACTIVE
Funding Source
Reporting Frequency
Annual
Accession No.
1032436
Grant No.
2024-68008-42643
Cumulative Award Amt.
$300,000.00
Proposal No.
2023-09618
Multistate No.
(N/A)
Project Start Date
Jul 15, 2024
Project End Date
Jul 14, 2027
Grant Year
2024
Program Code
[A1701]- Critical Agricultural Research and Extension: CARE
Recipient Organization
WASHINGTON STATE UNIVERSITY
240 FRENCH ADMINISTRATION BLDG
PULLMAN,WA 99164-0001
Performing Department
(N/A)
Non Technical Summary
Postharvest water is any water that contacts fresh fruits and vegetables or food contact surfaces during or after harvest. Postharvest water use may be a necessary part of produce production, but it is also a potential source of microbial cross-contamination since hazards introduced into the water (e.g., soil adhering to the produce) can led to widespread pathogen proliferation. While some processors use single-pass systems that do not recycle the water, most postharvest processes recirculate used water to conserve water and energy. Since water reuse increases the potential microbiological risks associated with the accumulation of microorganisms, determining a water change schedule for recirculated water that safeguards produce safety as well as optimizes water consumption will assist with maximizing resources (e.g., water, energy). While the produce industry places heavy emphasis on establishing water-change schedules and maintaining sanitizer concentrations to minimize the potential for contamination of produce, validation studies conducted on commercial postharvest water systems are lacking. This multistate project intends to develop and confirm strategies for on-site validation of commercial postharvest water systems aimed at optimizing produce safety and water consumption for the produce industry.Objective 1: Develop a strategy for on-site validation of commercial flume systems for produce safety and water consumption optimization.Objective 2: Confirm validation strategy by conducting on-site assessments of physicochemical and microbiological water quality throughout flume systems within commercial tree fruit packing operations.Objective 3: Develop extension documents, guidance documents, and hands-on field day activities on the key criteria needed to effectively validate in-process flume systems.
Animal Health Component
100%
Research Effort Categories
Basic
0%
Applied
100%
Developmental
0%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
71202101100100%
Goals / Objectives
This multistate project intends to develop and confirm strategies for on-site validation of commercial postharvest water systems aimed at optimizing produce safety and water consumption for the produce industry.Objective 1: Develop a strategy for on-site validation of commercial flume systems for produce safety The project team, alongside input from industry personnel, will aggregate scientific and industry-relevant knowledge related to the safe operation of recirculated postharvest washing systems. From this, a validation protocol will be developed incorporating current industry relevant conditions used in postharvest water management.Objective 2: Confirm validation strategy by conducting on-site assessments of physicochemicaland microbiological water quality throughout commercial postharvest water systems The validation strategy developed in objective 1 will be verified within multiple commercial tree fruit packing operations in Washington and Virginia.Objective 3: Train growers on key criteria needed to effectively manage and validate in-processpostharvest water systems Extension publications, guidance documents, and hands-on field day activities will be developed and delivered to relevant personnel in the produce industry on approaches for validating their postharvest water systems to safeguard food safety while optimizing the use of resources. Outputs will be shared with
Project Methods
Objective 1:During year 1 meetings, the project team will have discussions with stakeholders across the US in order to determine current industry-relevant measurements and values used in postharvest water management that need to be considered as key criteria in the development of validation methodology.Current scientific and industry-relevant knowledge related to the safe operation of recirculated postharvest washing systems will be aggregated to determine current industry- relevant conditions that are effective at managing postharvest water. From this, the project team will meet to develop a working protocol to be used in a commercial setting to validate postharvest water management incorporating effective conditions identified during knowledge collection.Objective 2:For objective 2, the validation protocol will be verified in commercial operations in Virginia and Washington, where processors have agreed to serve cooperators and allow their postharvest systems to be used for data collection.Three commercial tree-fruit packing houses in Washington and one in Virginia will used at different time points over the packing season to verify the postharvest water management protocol developed in objective 1. Water samples will be collected from dump tanks and flume systems when a new batch of water is added and at intervals throughout the entirety of the production with the batch of recirculated water. Bacterial counts (total coliforms Generic E. coli, yeast/mold) will be enumerated from water samples and produce at numerous different locations in the water system. Water quality will be analyzed for additional factors including turbidity, oxidation-reduction potential (ORP), chemical oxygen demand, conductivity, pH, etc.Sample collection: Sodium thiosulphate or sodium metabisulfite will be utilized to neutralize any sanitizer activity once the water is collected. All samples will be stored on ice until transport to the laboratory, and all samples will be run within 24 hours of sample collection.Microbial Enumeration: Total coliform and generic E. coli concentrations will be enumerated following standard techniques using Coliert/Quanti-Tray 2000 (IDEXX) with appropriate dilutions made to facilitate enumeration. Yeast and mold Petri film will be used, with appropriate dilutions.Water Quality: Real-time water quality parameters will be measured in triplicate at each of the time intervals used for microbial enumeration. Temperature, pH, oxidation-reduction potential (ORP), total dissolved solids (TDS), and turbidity will be measured using portable meters and probes. Residual sanitizer levels in water (e.g., free chlorine) will be measured using a colorimetric titration method (e.g., N-diethyl-p-phenylenediamine sulfate. If needed, to test higher concentrations, dilutions will be performed using distilled water.Objective 3:Extension documents outlining pertinent aspects of managing postharvest water systems for the industry will be created to address knowledge gaps. Topics of interest for extension documentation include "How to Read the Label of an Antimicrobial Product for Postharvest Water Usage" and "How to Determine a Postharvest Water Change Schedule for Your Operation".In order to provide the produce industry with resources to manage water in their operation, a guidance document and best management practices document will be developed. The guidance document will outline how producers can validate and interpret the validation data for their operations, based on the methodology the project team used in objective 2. The best management practices document will describe ways producers can manage their postharvest water based on the key takeaways from data analysis conducted by the project team. Hands-on activities will be developed and piloted a field days and workshops in Washington State. Educational recourses for the hands-on activities will be created and distributed to extension personnel and educators around the US to use.?

Progress 07/15/24 to 07/14/25

Outputs
Target Audience:Within the first year and the current reporting period, our efforts reached a wide range of audiences involved in the postharvest handling of specialty crops. Through structured interviews conducted during the development and refinement of our validation protocols, the project objectives and goals engaged food safety managers and QA/QC personnel responsible for monitoring water quality and sanitizer levels, as well as individuals overseeing broader food safety programs at the organizational level. These conversations helped ensure that the research approach aligned with commercial practices and allowed for the development of protocols that are both scientifically sound and operationally relevant. Additional audiences engaged during protocol development included academic researchers, extension specialists, and graduate students working in produce safety and postharvest microbiology. As part of our in-field validation efforts to date, we partnered with three commercial apple packinghouses in Michigan and four cherry packinghouses in Washington to evaluate the efficacy of flume water management systems under real-world conditions. These collaborations allowed for direct engagement with personnel, including QA/QC staff and line workers who monitor water quality throughout the operational day, as well as food safety managers who make water management decisions. This real-time interaction created opportunities to learn how sanitizer levels are monitored and adjusted, and what triggers water change-outs or other corrective actions. During in-field sampling in Michigan, we also provided educational opportunities to a graduate student at Michigan State University, who joined the research team in observing how water quality is monitored, how microbial sampling is conducted in a commercial setting, and how those data inform risk mitigation strategies in the packinghouse. This experience contributed to workforce development in postharvest food safety. Following each in-field sampling period, individualized feedback was provided to each participating packinghouse. Through follow-up meetings, we reviewed microbial indicator levels, correlations with water quality metrics, and fluctuations in antimicrobial concentration. Based on each facility's data, tailored management recommendations were provided and discussed. To support broader outreach and industry engagement, we also contributed to the Produce Bites podcast. An episode titled "Validating Postharvest Water Systems to Prevent Cross-Contamination" featured Claire Murphy and focused on considerations behind postharvest water management and why validation of these systems is needed. This platform expanded our reach to growers, packers, educators, and regulators nationwide and provided a practitioner-facing explanation of why flume water validation matters, how to approach it, and what our early results show. Changes/Problems:There were no major changes to the overall project objectives or approach during this reporting period. However, we took advantage of an unplanned opportunity to conduct in-field sampling at three commercial apple packinghouses in Michigan. This work was completed at no additional cost to the project and aligned with our original objectives. It provided valuable supplemental data early in the project and broadened the range of operational conditions captured, ultimately strengthening the validation protocol development. What opportunities for training and professional development has the project provided?Within the first year, this project has supported several professional development opportunities. Graduate students at Michigan State University, along with one undergraduate andgraduate students at Washington State University, participated in in-field sampling at commercial packinghouses. Through this experience, they gained hands-on skills in microbial sampling techniques, water quality monitoring, and postharvest food safety risk assessment within a commercial setting. This opportunity not only enhanced their technical expertise but also provided valuable exposure to industry-relevant research. Additionally, the project team leader--an early-career researcher and extension professional--collaborated across multiple states to refine sampling protocols and discuss strategies for field implementation. These cross-institutional interactions fostered professional growth and strengthened team-based problem solving. The project also supported the development and delivery of a Produce Bites podcast episode, offering team members experience in science communication and stakeholder engagement. Moving forward, extension materials and trainings on conducting in-field validation will continue to provide professional development opportunities for both the research team and industry participants during upcoming project phases. How have the results been disseminated to communities of interest?To date, data and key findings have been shared directly with participants to help them improve their management practices. We also released a Produce Bites podcast episode to share insights with the broader produce safety community. More dissemination is planned, including additional extension materials, trainings, and presentations to engage a wider audience as the project continues. What do you plan to do during the next reporting period to accomplish the goals?During the next reporting period, we will continue in-field data collection at additional commercial packinghouses in Washington and Virginia to further evaluate the draft validation protocol under a range of real-world conditions. These assessments will expand our dataset across different water management systems, helping us refine the protocol's usability and relevance across diverse operational settings. Collected data will be analyzed to identify trends in microbial indicator levels, sanitizer concentrations, and water quality parameters. This analysis will inform refinements to the validation strategy, with the goal of providing clearer recommendations on which measurements are most critical, how frequently they should be collected, and how the data can support decision-making around both cross-contamination risk and water hold time. These refinements aim to ensure the protocol is practical and effective for managing both food safety and water conservation. While most outreach and extension activities are planned for year 3, we will begin finalizing the protocol and developing draft guidance materials, including videos and data sheets that support implementation. Additionally, we plan to submit a manuscript summarizing findings from the Michigan apple pilot study, along with additional manuscripts focused on multistate validation data.

Impacts
What was accomplished under these goals? During this reporting period, significant progress was made across all three project objectives. Under Objective 1, we developed a draft validation strategy for postharvest flume systems by compiling existing scientific literature and incorporating input gathered through structured interviews with food safety managers, QA/QC personnel, and industry partners. These conversations helped identify common practices and operational challenges across different commodities and facilities, ensuring the validation approach is both science-based and applicable under commercial conditions. For Objective 2, we began implementing the draft validation strategy through in-field assessments in three commercial apple packinghouses in Michigan and four cherry packinghouses in Washington. At each site, the validation protocol was applied, and the data collected are now being used to refine recommendations on what measurements to collect and how often. Results were shared directly with each participating facility. Progress was also made toward Objective 3, with initial outreach efforts including the recording of a Produce Bites podcast episode titled "Validating Postharvest Water Systems to Prevent Cross-Contamination." This episode featured Claire Murphy and focused on providing science-based guidance for industry professionals on the importance of water system validation.

Publications