Recipient Organization
ACADIAN RESEARCH & DEVELOPMENT LLC
1482 COMMERCE DR
LARAMIE,WY 82070
Performing Department
(N/A)
Non Technical Summary
This project will demonstrate the utilization of wood biomass feedstock to produce graphene products through a less expensive, more environmentally friendly process. The wood feedstock is first pyrolyzed to biochar, then our synthesis process converts the biochar to graphene oxide, a viable product. Further treatment produces reduced graphene oxide and graphene nanosheets, also viable products. Graphene materials are useful in a number of applications such as battery manufacturing, pharmaceuticals, concrete, optics, filtration, and composites, but these materials can be prohibitively expensive. Graphite can be used to produce graphene, but the process often uses multiple harmful reagents, and the lack of domestic graphite production equates to reliance on foreign supply. The development proposed in this project uses a single reagent, can reduce synthesis costs, and increases availability of these powerful and important materials while helping to utilize the estimated 82-88 million dry tons of woody biomass available annually in the United States.Biochar will be produced from pine wood at various temperatures and processed to synthesize the graphene products. Materials will be characterized at every step to track product evolution and determine optimal biochar characteristics. This project aligns with USDA Strategic Goals and Research Priorities through development of value-added products using forest resources to expand markets for emerging technologies, as well as climate change mitigation through retention of feedstock carbon in final products.
Animal Health Component
20%
Research Effort Categories
Basic
(N/A)
Applied
20%
Developmental
80%
Goals / Objectives
The overall goal of this STTR Phase I project is to demonstrate the production of graphene products originating from woody biomass (pine wood). The graphene products include graphene oxide, reduced graphene oxide, and graphene nanosheets. This encompasses further goals of combatting climate change and expanding the market for the sustainable technology of graphene production from wood biochar. The use of biochar to produce graphene can help combat climate change by effectively sequestering carbon in the final product, and removal and processing of standing dead wood and other woody resources will result in a forest that is ready to produce new growth which will consume CO2 directly from the atmosphere. In addition, this project will develop materials to expand market opportunities and drive innovation of commercially viable products. The graphene products have application to emerging markets sectors such as energy storage via new battery technologies, and production of strengthened concrete.The four Objectives of this Phase I STTR project are as follows:Determine optimal biochar pyrolysis temperature to produce the highest quality graphene products when using our established conversion process.Demonstrate that our process can successfully convert biochar to graphene oxide.Show that biochar-derived graphene oxide can be reduced to produce reduced graphene oxide.Produce graphene nanosheets from reduced graphene oxide.
Project Methods
The methods for the projects are organized by the project tasks.Produce biochar and characterize:Biochar synthesis - Biochar will be synthesized under flowing N2 atmosphere in the range of 300 - 1000 °C using a heating rate of 20 °C/min, and temperature will be maintained for 1 hour once the target is reached.Biochar characterization - The produced biochar will be characterized via scanning electron microscope (SEM) to examine morphology and composition, N2 gas sorption to determine surface area and pore volume, thermogravimetric analysis (TGA) for thermal decomposition and proximate analysis of moisture, volatiles, fixed carbon, and ash, and X-ray diffraction to examine the crystal structure of the materials.Convert biochar to GO and characterize:Conversion of biochar to GO - To convert biochar to graphene oxide, the method developed at UW will be used. This method of producing stable GO uses aqueous nitric acid in the reactant slurry as oxidizing agent. The HNO3 is added very slowly to the carbon source in an ice bath. The mixture is then sonicated for 4 h at 70 °C, diluted 1:10, and filtered/washed until pH is ~6.5. The synthesized GO is furthered filtered and finally freeze-dried.GO characterization - Raman spectroscopy will be used to examine the GO and the characteristic bands. To determine carbon and oxygen content, bonding information, and sp2/sp3 ratio, X-ray photoelectron spectroscopy (XPS) will be used. Further bonding and structural data will be collected using Fourier-transform infrared spectroscopy (FTIR) and XRD will be used to examine crystal structure properties. Morphology will be investigated via SEM, thermal decomposition via TGA, and surface area will be measured via N2 sorption. Conductivity will be measured using a standardized method used in our previous work and by others where columns of material of consistent height, under pressure (30 MPa), are compressed by plungers with electrodes connected to a precision meter.Convert GO to rGO and characterize:Conversion of GO to rGO - To convert graphene oxide to reduced graphene oxide, samples are annealed under argon atmosphere with a heating rate of 20 °C/min to 1100 °C which is maintained for 30 min.rGO characterization - To characterize the produced rGO, the suite of tests used to characterize the GO will be used. This enables the direct comparison of the GO to the resultant rGO.Convert rGO to graphene nanosheets and characterize:Conversion of rGO to graphene nanosheets - Graphene nanosheets are produced through further thermal treatment of rGO by using an induction furnace to reach temperatures up to 2500 °C under argon atmosphere. The temperature does not need to be maintained for long to produce the graphene nanosheets.Graphene nanosheets characterization - To characterize the produced graphene nanosheets, the suite of tests used to characterize the GO and rGO will be used, allowing thorough comparison of all graphene materials produced in this project.