Recipient Organization
KNIPBIO, INC
142 STILL RIVER RD
HARVARD,MA 014511501
Performing Department
(N/A)
Non Technical Summary
Recently, several large commercial aquaculture farms have started their operations as recirculated aquaculture systems (RAS). As these enterprises are closely watched by the seafood community, they face numerous challenges, off-flavors are consistently ranked among top issues facing the RAS industry. Off-flavors are caused mainly by geosmin (GSM) and 2-methylisoborneol (MIB), which accumulate in edible tissues and confer highly undesirable muddy/musty taste. Currently, fish are purged to remove GSM/MIB - implying significant increases in OpEx, doubled with weight and quality loss. This is a grossly inefficient process. Past trials repeatedly showed that feeds containing our single-cell flour (KBM) reduced the GSM and MIB fillet contents in three species. Moreover, these effects were seen while all fish shared the same water, and the fillet and water GSM/MIB levels were poorly correlated. We intend to use such feeds in a finishing diet approach, i.e., just before harvest. The proposed trial would see market-size Atlantic salmon fed a control or a KBM-containing feed for 8 weeks. At the 4- and 8- week timepoints, fish will be sampled for fillet for measurement of GSM and MIB, and the fish tank water and biofilter will be sampled for microbiome evaluation. We aim to test the hypothesis that the levels of off-flavor in the fish will be lower in the KBM-fed fish than in the fish fed the control diet. The results will provide critical information on the mitigation methods of off-flavors in RAS, and our path to commercialization with major feed manufacturers. Clear benefits include immediate reduction of the purge and its related costs and biomass losses. This is in direct alignment with NIFA SBIR's topic area 8.7, priority #4.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Goals / Objectives
While a major world consumer of seafood by volume, the United States' domestic seafood production is limited. As a result, 90% of the seafood consumed in the US is imported, and the seafood trade deficit has grown to $14 billion in 2016 - second only to oil. Aquaculture will play a major role in meeting the ever-growing demand for seafood, and specifically in the United States, many of these production facilities will be land-based or recirculating aquaculture systems (RAS). The first of several large commercial RAS facilities are coming online and are poised to play a key role in reducing the seafood trade deficit. Advantages of RAS include reduced water usage & waste discharge, controlled environment, no escape risk. The flexibility to locate RAS near major markets reduces carbon footprints associated with shipping and provides more stability along the supply chain given the Covid-19 pandemic era. However, RAS facilities face challenges including 1) off-flavor mitigation, and 2) sourcing high quality fish feed. Off-flavors are mostly associated with the compounds geosmin (GSM) and 2-methylisoborneol (MIB), imparting a muddy and/or musty taste to the fillet. The human senses of taste and smell can detect these compounds at very low concentrations, thus modest bioaccumulation is sufficient to taint the final product. While they are non-toxic and do not decrease fish performance, these off-flavors are highly undesirable by the consumer. Off-flavors delay or deny a sale leading to significant economic impact at scale. For these reasons, off-flavors are consistently ranked among top issues facing the RAS industry. According to our internal customer discovery efforts and consistent with peer-reviewed literature, off-flavors are either #1 or #2 biggest issue for RAS production systems. The current consensus indicates that GSM and MIB are water-borne compounds which are primarily absorbed by the fish through the gills. Because of their lipophilic nature, the rates of uptake of GSM or MIB by the fish are much faster than the rates of depuration from the tissues, leading to a bioaccumulation in the body of the animal and the development of an off-flavor perceivable by people. Considering this paradigm, there are two main strategies to mitigate off-flavors in aquaculture fish: 1) Target microorganisms present in the culture environment to control or remove the GSM/MIB producers, 2) Purge animals in a clean system devoid of GSM or MIB. To date, examples of the former have shown only limited effects, and none are used commercially. Additionally, purging fish for off-flavor mitigation is a grossly inefficient process and a significant burden to a farm's viability. Working with a local New England RAS farm, KnipBio and partners anecdotally discovered that one of the KBM flours led to a "cleaner" tasting fish after a growth trial terminated. Although this observation was repeated several times, there is a need to further validate it under a more robust experimental design. Briefly, the technical approach of the proposed proof of concept will directly compare groups of fish fed either a control or a test feed containing 5% KBM. Due to the relevance and scale, Atlantic salmon is preferred in this study. The fish will be housed in an indoor RAS at the industry leading CRO Freshwater Institute, where groups of fish will be randomly assigned either the control or the test feed. The feeding trial will last 8 weeks during which water GSM and MIB concentrations will be routinely monitored. At the 4- and 8- week time points, the fish will be sampled and fillet GSM and MIB will be measured. A sensory panel will be assembled to evaluate taste. Samples from the biofilter and fish tank will be taken to evaluate the system microbiome. Because each tank has its own dedicated, independent water filtration system, we will have replication at the system level. The specific objectives of the proposed Phase I work are as follows: Feed Generation - Produce 55 kg of KBM flour to be used to manufacture 1,100kg of feed (550kg of each formula) necessary to feed 600, 4kg Atlantic salmon for the duration of the study. Feeding Trial - Conduct the feeding trial for 8 weeks with regular sampling of the fish and water. Fish should perform well, with no mortality. Sample analysis - Upon termination of the feeding trial, all samples will be sent to external laboratories for analyses. Sensory panel - An external panel of trained panelists will evaluate the taste of the fish in a double-blind design. Data analysis and reporting - All data will be analyzed with statistical tools appropriate to the nature of the data and experimental design. The results will be interpreted, and a final report produced accordingly.
Project Methods
Feed Generation - Approximately 55 kg of KBM flour will be produced by KnipBio Inc. A control feed will be formulated to be representative of a typical feed for late grow-out of Atlantic salmon in RAS. We have consulted with commercial feed mills to delineate major parameters including major ingredients, pellet size and other physical characteristics. The feeds will contain 47% crude protein and 29% crude lipids and will contain about 15% fishmeal. The rest of the proteins will be supplied by various animal (e.g., poultry byproduct) or plants (e.g., soy and corn protein concentrates). The lipids will be supplied by a blend of plant and fish oils. The feeds will be nutritionally complete, balanced, and ensure that no nutritional deficiency is present (i.e., essential amino acids, fatty acids, minerals, vitamins). The test diet will include 5% KBM, and the feed formula will be adjusted to balance the protein contribution of KBM on a digestibility basis. Fish feed formulation will be led by KnipBio and manufactured by The Bozeman Fish Technology Center. Feeding Trial - The trial will be conducted at the Conservation Fund's Freshwater Institute (CFFI, Shepherdstown, WA) using six independent RAS (9.5m3 total volume) recirculates approximately 340L/min of freshwater through a 5.3m3 dual drain culture tank, a radial flow settler, a microscreen drum filter with 60μm screens, water chiller, fluidized sand biofilter, gas conditioning column, and a low-head oxygenator. RAS dilution rate is dictated by the combined wastewater volume removed, which is sensed and replaced with an equal volume of spring water by a float valve. Cumulative makeup water addition is measured by a magnetic drive flowmeter installed upstream of the float valve. Mixed-sex Atlantic salmon to be used for the proposed trial were received as fertilized eggs from Stofnfiskur (Hafnarfjörður, Iceland) and hatched at CFFI within a Heath-tray-style RAS incubation system in August 2019 and by July 2021, fish are expected to weigh 3-4 kg. At this time, fish will be randomized and redistributed once more to begin the proposed experiment. Salmon will be fed to apparent satiation for 8 weeks using a computer operated system (CFFI, Shepherdstown, WV, USA) programmed to deliver short feed bursts around-the-clock as facilitated by 24-h overhead LED lighting. Feeding rates will be fine-tuned separately per RAS based on observations of feeding activity and wasted feed. Background water chemistry will be assessed weekly at CFFI's Water and Environmental Chemistry Lab following standard procedures described by APHA (2012) and HACH (2015). All fish care and handling procedures described in this proposal have been developed with compliance to the Animal Welfare Act (9CFR) and are subject to approval by the Freshwater Institute's Institutional Animal Care and Use Committee. Sampling and analysis - Upon manufacturing completion, both feeds will be analyzed for proximates and amino acid profile to ensure that neither is nutritionally deficient. The six culture systems will be monitored for water GSM and MIB concentrations once a week, in each fish tank and biofilter. Water samples will be collected in a glass vial and sealed without any air bubbles. The samples will be kept cold and shipped for analysis within 3 days of collection. Additionally, samples of biofilm will be taken at the same locations at the beginning, middle (4 weeks), and end (8 weeks) timepoints for 16S profiling. Finally, fish will also be sampled at the beginning, middle, and end of the trial. At each timepoint, 5 fish will be sampled from each tank. Each individual will be humanely euthanized according to standard protocols (pneumatic stunner followed by secondary step). Immediately after death, the fish will be filleted and skinned. One fillet will be frozen and conserved as backup. Half of the other fillet will be homogenized and frozen pending biochemical analysis including (crude lipids and GSM/MIB), while the other half will be vacuum sealed and frozen and used for sensory panel evaluation. All sample analyses will be performed by commercial laboratories. The AEL Tyler laboratory will analyze GSM and MIB in fish tissues following a protocol based on Schrader et al. (2003) with some modifications. Briefly, the samples are homogenized in a tissue grinder and extracted with methanol. The extract is then diluted with saltwater, and heated to volatilize the compounds onto a Solid Phase Micro Extraction fiber, which is then injected into the inlet of a GC-MS. For the microbiome analyses, we will be working with a UMass Lowell Next Generation Sequencing & Genomics lab where preliminary samples were analyzed to validate protocols from extraction to library preparations and will generally follow previously described protocols (Rimoldi et al., 2020). Briefly, bacterial DNA will be extracted using DNeasy PowerSoil Kit (Qiagen, Italy) following manufacturer's instructions. The concentration of extracted DNA will be assessed using a NanoDropTM 2000 Spectrophotometer (Thermo Scientific, Italy). The 16S rRNA libraries will then be prepared following the Illumina protocol "16S Metagenomic Sequencing Library Preparation for Illumina MiSeq System". We will amplify the V3-V4 region using Platinum® Taq DNA Polymerase High Fidelity kit (Thermo Fisher Scientific, Italy). Finally, libraries will be purified, normalized, and pooled at equimolar concentrations before sequencing using the Illumina MiSeq platform. Sensory panel - A quantitative assessment of off-flavors will be conducted on the fish by a trained sensory panel according to a descriptive analysis Lawless and Heymann, 1999). A group of trained panelists (usually between 8-12 participants) serves as an analytical instrument for describing and quantifying the sensory profile of a set of samples. The descriptive panel will provide objective measurements on attribute intensities for product comparison. The frozen fillets will be thawed and cooked just prior to sensory panels until the internal temperature of the filet reaches 70°C. Approximately 1.5 ounces of each filet portion will be immediately served warm (40--50°C). Fish filet evaluation will be conducted in individual, lighted booths equipped with a computer, monitor, keyboard, and mouse. The trained judges will be asked to evaluate samples according to an intensity scale and will be asked to cleanse their palette with an unsalted cracker and water before and between sample evaluations. Data analysis and reporting - Husbandry-related data (growth, feed intake, feed efficiency) and tissue GSM/MIB will first be analyzed using t-tests or ANCOVA (dietary treatment and time) to compare the two treatment groups (KBM +/-). Data from the sensory panel will be correlated with GSM/MIB tissue content, fat content, and fish weight using discriminant factor analysis to evaluate alignment with treatment group membership. Microbiome profile data from the 16S sequences from the biofilter and fish tanks will also be summarized using principal component analysis (PCA) before being contrasted between the 2 dietary groups (t-test) and correlated with tissue levels of GSM and MIB as well as with the taste panel results.