Source: SINNOVATEK, INC. submitted to
CLEAN, COST-EFFECTIVE TECHNOLOGY TO RECOVER AND STABILIZE PHYTOACTIVE FRUIT COMPOUNDS FROM WASTE STREAMS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1022776
Grant No.
2020-33610-31692
Cumulative Award Amt.
$100,000.00
Proposal No.
2020-00824
Multistate No.
(N/A)
Project Start Date
Sep 1, 2020
Project End Date
Apr 30, 2021
Grant Year
2020
Program Code
[8.5]- Food Science & Nutrition
Recipient Organization
SINNOVATEK, INC.
2609 DISCOVERY DR - STE 115
RALEIGH,NC 27616
Performing Department
SinnoVita
Non Technical Summary
Fresh fruits and vegetables contain a variety of healthful compounds that have the potential to positively impact outcomes related to chronic diseases including cardiovascular disease, cancer, diabetes, and age-related declines. Despite dietary guidelines which encourage daily intake of fruits and vegetables, less than 1% of the US population actually consumes the recommended levels. Several factors interfere with compliance, including consumer dissatisfaction with the perishability of fresh produce, the perception that fresh produce is more costly than packaged foods, unpleasant flavors and/or tastes, or simply the perceived inconvenience associated with culinary preparation of wholesome, nutrient-rich vegetables or fruits and other commodities.Simultaneously, by-products of juice, wine, and puree production often yield pomaces (leftover seeds and skins) that are particularly rich in these same health-promoting compounds. It is estimated that approximately 55 million tons of fruit and vegetable waste is generated annually by China, the USA, India and the Philippines, containing substantial amounts of residual nutrients and extra-nutritional compounds that are available for use in products and ingredients.This project focuses on technology innovations which streamline the valorization of fruit/vegetable processing waste streams (pomaces) and recovery of health-relevant bioactive constituents (polyphenols) into shelf-stable protein-polyphenol ingredients (ViteroTM , http://sinnovatek.com/sinnovita/) which have versatility for multiple applications in foods and beverages. The protein-polyphenol ingredients offer a strategy for increasing access to and consumption of phytoactive fruit/vegetable healthful compounds and proteins via introduction of clean-label, convenient and good-tasting fortified products for the American public.To date, the ingredient technology has been successfully applied to a line of protein gummies (www.riperevival.com) that are made from natural purees and utilize plant-based proteins. This healthier snacking option provides a value-added alternative to a gummy market that is traditionally high in sugars and low in nutrition. These gummy formulations containing ViteroTM undergo some heat treatment, however, a wide variety of food and beverage products are substantially more heat treated for refrigerated and/or shelf stability. The research proposed will explore expanded applications for the ViteroTM ingredient by developing stabilization strategies to allow for its use in a wider range of product applications. To address this, polyphenol-rich extracts will be recovered from blueberry and muscadine pomaces (via microwave-assisted water extraction) and combined with chickpea and/or rice proteins (plant proteins) to generate the ViteroTM ingredients. These will further be subjected to various industrially used thermal processing treatments to reach refrigeration and/or shelf stability. The heat treated ingredients will then be analyzed for their polyphenol levels and integrity as well as undergo various food functionality tests to evaluate their performance in different food systems (e.g. beverages). Model food product, Ready-to-Drink (RTD) smoothie-type beverages containing protein in the form of the ViteroTM ingredients will be prepared and evaluated through a sensory analysis by a trained panel (i.e. for flavor, texture, mouthfeel) as well as analyzed for polyphenol stability and activity.These short-term experiments pave the way for a phase II initiative, which will include targeted disease-relevant bioassays and a clinical trial to demonstrate enhanced bioavailability of the ViteroTM ingredients, as evidenced by elevated levels of circulating polyphenolic metabolites in participants who consume ViteroTM in a food-based clinical intervention. Our proposal offers a strategy to repurpose underutilized industrial food wastes, with minimal environmental impact, to bring benefits to the entire fruit production chain as well as to society at large.
Animal Health Component
40%
Research Effort Categories
Basic
20%
Applied
40%
Developmental
40%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
4031129200050%
5021129101050%
Goals / Objectives
This project focuses on technology innovations which streamline the valorization of fruit/vegetable processing waste streams (pomaces) and recovery of health-relevant phytoactive constituents into shelf-stable protein-polyphenol colloidal aggregate particles (ingredients) which have versatility for multiple applications in soft-solid foods and beverages.Over the past several years, our team has made substantial progress in development and characterization of novel, functional protein-polyphenol matrices with demonstrated antidiabetic, antimicrobial and antiviral properties, good sensory characteristics, hypoallergenic properties, superior bioavailability as compared to flavonoids/polyphenols delivered without the protein carrier, and a high degree of structural functionality in food products. In most of our previous research, the protein-polyphenol complexes were produced and tested in a dry lyophilized powdered form. More recently, SinnoVita (http://sinnovatek.com/sinnovita/) has developed a viscous liquid format for the complexes (ViteroTM) which eliminates the costly lyophilization step. SinnovaTek, the parent company, has also adapted a gentle continuous microwave process for extracting flavonoid polyphenolics from pomace without the need for chemical solvents, which produces a highly concentrated flavonoid extract from an underutilized fruit waste stream.The research proposed in this document will explore expanded applications for the ViteroTM ingredient by developing stabilization strategies to allow for its use in a wider range of product applications.This project will specifically address:1) The aqueous recovery of highly concentrated fruit phytoactive constituents (e.g. polyphenols) from muscadine grape and blueberry pomaces (residual seeds, skins, and fibers after juicing) using continuous microwave-assisted extraction (MAE) and no solvents except water;2) The concentration and stabilization of fruit phytoactives by sorption to plant proteins (pulses/grains), to produce a protein-polyphenol colloidal aggregate matrix (paste format);3) the further processing of the protein-polyphenol matrices via a) microwave-assisted pasteurization (MAP), b) microwave-assisted sterilization (MAS) or c) spray-drying to powdered format (SD) to produce ready-to-use ingredients for multiple product platforms;4) Assessment of processing (MAP, MAS or SD) influence on phytoactive chemical integrity, protein solubility and digestibility of the colloidal ingredient;5) Testing of food functionality enhancements (foam stabilization, emulsifying capacity and gelation characteristics) conferred by the protein-polyphenol ingredient in model foods, and6) Sensory evaluation of a model RTD smoothie prepared with the stable protein-polyphenol ingredients.
Project Methods
Technical Objective 1. Development (complexation) of the protein-polyphenol colloidal aggregate ingredients Protein substrates and polyphenolic pomace extracts will be complexed according to our previously optimized protocols. We will perform extractions using blueberry, and muscadine grape pomaces on a SinnovaTek NomaticTM continuous flow microwave-assisted extraction processing system (Raleigh, NC). Each one of the two protein-rich groups (chickpea or blend chickpea:rice 50:50) will be thoroughly blended under controlled conditions of temperature, proportions and mixing time to each of the blueberry, or muscadine grape pomace extracts obtained by MAE, to induce colloidal protein-polyphenol particle formation.Technical Objective 2. Processing of the protein-polyphenol colloidal aggregate ingredients The protein-polyphenol complexes will be processed using microwave-assisted pasteurization (MAP), microwave-assisted sterilization (MAS), or spray-drying to powdered format (SD).For MAP and MAS, the VITEROTM samples will be thermally processed using a NomaticTM continous flow microwave processor (SinnovaTek, Raleigh, NC). The complexed material will be added to the feed tank and pumped using a progressive cavity pump at 1 L/min through the microwave application zone until the target temperature of (82 °C for MAP and 88 °C for MAS) is reached. The product then goes through the holding tube section for 45 s and the subsequent cooling section until it is cooled to ambient temperatures. The treated complex will then be filled into containers and kept frozen at −20 °C for further use.For SD, initial samples will be prepared using a spray dryer B-290 (Buchi Labortechnik AG, Switzerland) coupled to a dehumidifier. It will use air in co-current flow under the following previously optimized conditions: 1.5 mm nozzle, 30 mL/min of feed flow (controlled by peristaltic pump), drying air inlet temperature of 165 °C. The feed mixture (concentrated pomace extract mixed with protein) will be kept under constant magnetic stirring at 30 °C. The resulting SD protein-polyphenol aggregates will be collected, weighed, immediately sealed, and kept frozen at −20 °C until use.Technical Objective 3. Characterization of the protein-polyphenol colloidal aggregate ingredients Polyphenol load. All protein-polyphenol samples will be analyzed with regard to their total polyphenolic (TPC), anthocyanin (ANC) and proanthocyanidin (PAC) contents. In addition, the TPC of the pomaces (blueberry and purple muscadine grape) and protein sources (chickpea or 50:50 CH:RC blend) will be analyzed as controls.For TPC, samples will be quantified spectrophotometrically by an adapted Folin-Ciocalteau method using microplates (Spectramax Plus 384, Molecular Devices, Sunnyvale, CA). The absorbance will be read at 765 nm and results expressed as gallic acid equivalent. ANC will be analyzed by HPLC using an Agilent 1200 series HPLC (Agilent Technologies, Santa Clara, CA) equipped with a photodiode array detector. Chemstation software will be used to manage the HPLC data and results expressed in mg cyanidin-3-O-glycoside equivalence. Total PAC will be determined by an adaptation of the DMAC assay with results expressed as mg /mL or mg /g sample (PAC B2 equivalence).Food functionality. The protein-polyphenol ingredients will be evaluated with regard to functional parameters that affect the incorporation of ingredients in food products, and therefore, may facilitate or interfere with their commercialization and commercial success including parameters related to solubility and performance in food systems (foams, emulsions and gels).Protein solubility. Initially, the pH of protein-polyphenol dispersions will be adjusted in the range of 3-8, followed by centrifugation. Subsequently, the protein content of the supernatants will be determined using the Bradford assay. The protein solubility (%) will be calculated as the ratio of [protein content in the supernatant / total protein] x 100.Foam formation and stability. To assess foaming capacity (FC) and stability (FS), protein-polyphenol dispersions with standardized protein and polyphenol concentration will be prepared, and the pH adjusted to values in the range of 3-8. The dispersion will be whipped at 16,000 rpm using a high-speed homogenizer (IKA-T18, ULTRA-TURRAX, GE) and the volume of the foam will be recorded at 0 min and 30 min. The FC and FS of samples will be calculated at 0 min, 30 min and initial volume.Emulsifying activity (EAI) and emulsion stability (ESI) indexes. To assess emulsifying properties, protein-polyphenol dispersions with standardized protein and polyphenol concentration will be prepared and the pH adjusted to 3-8. The solutions will be mixed with corn oil and homogenized using a high-speed homogenizer (Ika-Ultra-Turrax T25, Germany). An aliquot of the emulsion will be pipetted from the bottom at 0 and 10 min after homogenization and mixed with SDS solution. The absorbance of the diluted solution measured immediately (A0) and 10 min (A10) after emulsion formation will be measured at 500 nm using a spectrophotometer. The emulsifying activity index (EAI) and emulsion stability index (ESI) will be calculated. The proteins alone will be measured and compared as a reference.Least gelation temperature. Protein-polyphenol dispersions will be prepared with standardized protein and polyphenol concentration, the pH will be adjusted (3-8) and 10 mL of the prepared dispersions will be transferred into test tubes. They will be heated in boiling water for 1 h, followed by rapid cooling in a bath of cold water and further cooled at 4 ?C for 12 h. The least gelation concentration will be determined as the concentration when the sample from the inverted test tube did not slip or fall. The proteins alone will be analyzed for comparison purposes.Digestibility. An in vitro method to simulate the digestion processes will examine the gastro-intestinal behavior of protein-polyphenol ingredients and understand how process parameters will affect it. The assay includes three phases - oral, gastric and intestinal. For the oral phase, the liquid extract will be mixed with simulated salivary fluid (SSF) electrolyte stock solution and minced. After this, salivary a-amylase solution will be added followed by CaCl2 and water and thoroughly mixed. For the gastric phase, liquid sample will be mixed with simulated gastric fluid (SGF) electrolyte stock solution, porcine pepsin stock solution, CaCl2, HCl to reach pH 3.0 and water. Finally, for the gastric phase, gastric chime will be mixed with simulated intestinal fluid (SIF) electrolyte stock solution, pancreatin solution made up in SIF electrolyte stock solution based on trypsin activity, fresh bile, CaCl2, NaOH to reach pH 7.0 and water.Technical Objective 4. Model food formulation and sensory evaluation For a model food product, Ready-to-Drink (RTD) smoothie-type beverages containing protein in the form of protein-polyphenol ingredients will be prepared and evaluated through a descriptive sensory analysis by a trained panel (i.e. for flavor, texture, mouthfeel) from Sensory Spectrum Discovery Center (Kannapolis, NC). Both unprocessed (control) and processed ingredients (MAS, MAP, and SD) will be used to make the beverages. The beverages will then be thermally processed (sterilized for shelf stability at room temperature) using SinnovaTek's pilot NomaticTM continuous microwave system. Qualitative information about distinguishing features and differences observed will include appearance, flavor, and texture aspects. Quantitative results will be obtained through a Spectrum Snapshot evaluation with DOD (Degree of Difference) using a 0-10 DOD scale. We will also determine the total phenolic content (as described in technical objective n.3, total polyphenol load) and the antioxidant activity measured by the DPPH method.

Progress 09/01/20 to 04/30/21

Outputs
Target Audience:The market opportunity for functional food products, made with natural, agricultural ingredients is in high demand and rapidly growing. Consumers are seeking plant-based foods that provide health-promoting benefits, and that do not contain artificial or undesirable ingredients or attributes. In 2015, according to a Nielsen's global survey, more than half (57%) of consumers in the world are expanding diets to include more natural and fresh foods. Of these global consumers, 40% are searching for foods made from fruits and vegetables with more than 30% rating foods high in fiber (36%) and protein (32%) as important. These same trends reveal that they also highly are seeking for foods fortified with vitamins (30%) or minerals (29%) to fulfill their nutritional needs. The focus on health-promoting foods is also driving demand and opportunity for protein-rich and polyphenol-containing ingredients. Up to 80% of consumers are actively using foods as medicine to address health issues and conditions such as obesity, diabetes, high cholesterol and hypertension. As all of these growing trends continue to evolve, manufacturers are exploring innovative ways to incorporate functional ingredients to create products that incorporate fruits and vegetables and their nutritional and health-promoting benefits into formulations. Specifically, convenient and protein-rich snack foods is a growing category. The specialty foods market reached total sales of $94B in 2015 with the snacks category these protein products falls under accounting for 26.8% of industry revenue. Consumers spent $374 billion on snack foods between 2013 -2014 with 76% of consumers in the world snacking often and 45% snacking as a meal replacement. Protein ingredients alone are anticipated to grow from $48.8 billion to $70.7 billion between 2019 to 2025 with the increased consumer awareness of health and wellness through functional foods. Given these trends, in tandem with industry lack of waste stream use, we anticipate significant potential for our innovative processing technologies. Furthermore, SinnovaTek is in the process of bringing this technology to a manufacturer in Kenya who is looking to provide a natural source of Vitamin A, utilizing locally-harvested crops such as mango, with limited shelf stability, and sweet potato along with local protein sources to address a critical Vitamin A deficiency issue and under-consumption of protein within the local population through a shelf stable and nutrient dense product. Changes/Problems:Based on our project proposal we intended to utilize purple muscadine pomace for this study. However, we faced unexpected pumping issues during purple muscadine pomace extraction (character of pomace/water blend) which resulted in the lack of enough resources required for the preparation of the protein-polyphenol ingredient. We were able to pivot and source freshly harvested and pressed bronze muscadine pomace from a local grower/processor instead (Duplin Winery, Rose Hill, NC). Generally, more white muscadine grapes are grown locally (~80%) than purple varieties, and white muscadine grape varieties are loaded with polyphenols just as their purple siblings. In addition, this gave us the option to evaluate a protein-polyphenol ingredient that is not colored (by fruit/berry naturally occurring pigments), since for some food products created a color neutral ingredient would be preferred. Further, to avoid similar processing issues with the white muscadine pomace, we decided to add in a gentle enzymatic treatment step to make the water/pomace blend pumpable/processable. What opportunities for training and professional development has the project provided?Dr. Roberta Hoskin, working on this project spent a full day learning about microwave-assisted extraction and participating in the preparation of the polyphenol-rich extract from blueberry pomace (education & training). How have the results been disseminated to communities of interest?This phase I work is in preparation for publication in a peer-reviewed scientific journal. Proposed Title: Production of Spray Dried Protein-Polyphenol Ingredients Using Recovered Phytoactive Compounds From Fruit Pomaces and Microwave-Assisted Technology Proposed Journal: Food Research International What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? We successfully accomplished all of the technical objectives proposed for Phase I and have established technical feasibility of our technology and its commercialization potential. Below is a list of key takeaways: Technical Objective 1 & 2: We successfully generated concentrated extracts using continuous microwave-assisted water extraction, from bronze muscadine grape and wild blueberry pomaces and prepared all protein-polyphenol aggregate ingredients. We observed poor heating (unfavorable dielectrics) of chickpea ingredients using microwave-assisted sterilization which led to the exclusion of these specific samples from further analysis. Microwave sterilization of chickpea protein will not be further investigated. Technical Objective 3: None of the tested heat treatments (spray drying, microwave-assisted pasteurization, and microwave-assisted sterilization) resulted in the degradation of total phenolic compounds in the protein-polyphenol ingredients. In some cases, heat treatment of the ingredients resulted in an increase of detectable polyphenolic compounds in the ingredients when compared with the respective controls (ingredient that was not heat treated). We believe that this increase is associated with the breakdown of larger phenolic compounds into smaller metabolites, which may confer higher bioavailability. The starting total phenolic content of the extracts used dictates the possible polyphenol load in protein-polyphenol ingredients. Similarly, since extracts contain different proanthocyanidins at different sizes (degree of polymerization), these compounds were found in protein-polyphenol ingredients. Enzyme-treatment of a pomace can have an impact on size/types of proanthocyanidins present in the resulting extract and therefore in the finished protein-polyphenol ingredients. Some expected anthocyanin, but not proanthocyanidin, degradation was observed in heat-treated ingredients. Table 1 highlights a summary of the ingredient functionality results and discusses conclusions drawn for their use in different food applications. Table 1. Summary of ingredient functionality results and food application notes. Ingredient Solubility % Application Notes / Recommendations pH 4 pH 7 CH 40 50 Spray dried ingredients best suitable for medium / high viscosity beverage/smoothie type applications, especially for neutral pH beverages. Not suitable for clear protein beverages. MP or MS ingredients (liquid format) may be suitable for high viscosity smoothies with or without stabilizers/maskers. CH SD ingredients 30-35 45-55 PR 40 55 PR SD ingredients 35-40 55-60 CH or PR - MP or MS ingredients 15-27 25-35 Foaming Capacity % pH 4 pH 7 CH 230 200 Overall - all ingredients likely not suitable for food foam applications, but data suggests some pH and protein/polyphenol source dependence that should be further explored on a case by case application basis. CH ingredients 40-60 45-60 PR 20 240 PR ingredients 45-80 45-95 Foam Stability % pH 4 pH 7 CH 150 30 CH ingredients 10-50 10-20 PR 20 120 PR ingredients 13-38 23-62 Emulsification Index g/m2 pH 4 pH 7 CH 80 80 Overall- ingredients showed enhanced emulsification/emulsion stability properties compared to proteins alone. Potential use in a variety of food products. Properties depend on pH and protein/polyphenol source. CH ingredients 35-70 78-82 PR 68 70 PR ingredients 20-75 45-78 Emulsion Stability % pH 4 pH7 CH 17 55 CH ingredients 17-30 40-62 PR 20 50 PR ingredients 17-95 40-55 Least Gelation Concentration % CH 15 Complexation of proteins with polyphenols resulted in decreased gelation capacity (less or no protein-protein interactions). Ingredients (including MP and MS treated) suitable to be further investigated/applied to protein nutrition bars and gummy candy. Mitigation of bar hardening or gummy hardening over shelf life. CH SD ingredients 20 PR 25 CH PR ingredients 28 Legend: CH, Chickpea protein; PR, Pea/Rice blend; ingredients, protein-polyphenol complex ingredients; MS, microwave sterilization; MP, microwave pasteurization In vitro digestion results indicate that polyphenols bound in the protein matrices are very bioaccessible, especially from blueberry (>60%) (that is, quantity of polyphenols that are released from the protein matrix in the gastrointestinal tract, becoming available for absorption into the bloodstream). A clinical study in a Phase II SBIR will be performed to demonstrate the ability of VITEROTM to attenuate exercise-induced inflammatory and oxidative stress, and also to demonstrate enhanced bioavailability of polyphenolic compounds from the ingredients in circulation. Technical Objective 4: Based on the sensory panel remarks, the beverages produced with blueberry and chickpea combinations received the most desirable sensory scores. On the other hand, the beverages produced with muscadine grape presented noticeable astringency and, according to the sensory panel, this might result in undesirable sensory perception. The panel suggested that more sour fruit ingredients such as pineapple, citrus or pomegranate would better compliment the natural flavor profile of the muscadine grape-derived protein-polyphenol ingredients.

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