Progress 07/01/19 to 02/28/21
Outputs Target Audience:Controlled environment facilities for post-harvest storage of commodity crops - owners and operators. Changes/Problems:We originally proposed to fabricate ½IMS die from borosilicate glass wafers utilizing traditional cleanroom processes and photolithography. Our access to the Center for Nano and Micro Manufacturing (CNM2) at University of California, Davis was unpredictable during the Covid-19 pandemic. After a significant search for alternatives, we negotiated a contract with a world-class commercial foundry, and began a design iteration process with their team. Our Phase I proposal labor supported this effort; however, we used outside funding to purchase the chips. What opportunities for training and professional development has the project provided?One STEM-OPT scientist employed. How have the results been disseminated to communities of interest?Yes, by direct communication with industry stakeholders. What do you plan to do during the next reporting period to accomplish the goals?Based on strong commercial interest and technical success, we have submitted a Phase II SBIR proposal.
Impacts What was accomplished under these goals?
During our Phase I proof-of-concept feasibility study, we have built and tested a laboratory ½IMS chemical sensor system and demonstrated levels of detection of compounds relevant to environmental sampling in potato storage facilities for post-harvest rot. Additionally, and beyond the scope of our original Phase I proposal, we tested our µPC chip in the field. We captured a rich panel of biomarkers from commercial potatoes stored for 6 months under high quality conditions - a stable baseline for a nearly optimal storage site. For both µPC and ½IMS chips, we sourced two international commercial foundries for future contract manufacturing. We co-developed and transferred know-how and fabrication designs appropriate for their industrial scale tooling, received and successfully tested our first commercial lots of each chip.
Publications
|
Progress 07/01/19 to 06/30/20
Outputs Target Audience:
Nothing Reported
Changes/Problems:At the end of FY2019 our projected spending and level of effort was as originally budgeted with minor modifications to named key personnel. Therefore, we do not project any significant unobligated funds will remain at the scheduled NCE date. What opportunities for training and professional development has the project provided?
Nothing Reported
How have the results been disseminated to communities of interest?
Nothing Reported
What do you plan to do during the next reporting period to accomplish the goals?The objective of this Phase I project is to calibrate the sensitivity of a novel chemical sensor to candidate biomarkers that will be used in Phase II to provide an early warning for the presence of the predominant post-harvest rot pathogens of stored processing potatoes. The laboratory testing system is almost completed but we will likely need more time to prepare standard curves to the chemicals of interest. More importantly, we have an opportunity, in collaboration with an industry partner (Simplot), to sample commercial storage facilities during the next fall/winter season at our expense. These data will greatly improve the feasibility of deploying our prototypes and enhance the quality of our Phase II proposal and prospects for commercial success.
Impacts What was accomplished under these goals?
SensIT has nearly completed building the prototype device to detect biomarkers of interest, volatile organic compounds (VOCs) and the system to calibrate the sensitivity to these chemicals. The laboratory prototype is composed of three stages: sampling, hardware and software. The VOCs are introduced via the sampling stage where they are ionized and sent into the hardware for processing. In the hardware stage, the ionized gases are passed through the HALF-IMS chip housed in a custom, airtight, 3Dprinted enclosure. The signals obtained from the electrodes of the chip are processed through custom built printed circuit boards (PCBs) and sent via the PXI system (a highperformance modular system that we use for signal processing) to the software stage. These PCBs were designed to precisely align with the positioning of the inlet and outlet of the chip and improve accuracy and precision of the signals received from the electrodes. LabVIEW software interfaces with PXI and other hardware for data processing to provide measurements and generate dispersion plots. The standard calibration curves for VOCs are created using a combination of LabVIEW and MATLAB. Software files for data processing and other know-how has been received from our University collaborators through appropriate Material Transfer and Licensing Agreements. The system is 80% completed and we aim to start producing the standard curves for VOCs within a month.
Publications
|
|