Source: Microvi Biotech Inc. submitted to
VERSATILE BIOCATALYTIC PROCESSES FOR LOW-COST WATER REUSE IN AGRICULTURE
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1019416
Grant No.
2019-33610-29772
Cumulative Award Amt.
$100,000.00
Proposal No.
2019-00582
Multistate No.
(N/A)
Project Start Date
Sep 1, 2019
Project End Date
Apr 30, 2020
Grant Year
2019
Program Code
[8.4]- Air, Water and Soils
Project Director
Shirazi, F.
Recipient Organization
Microvi Biotech Inc.
26229 Eden Landing Road
Hayward,CA 94545-3711
Performing Department
(N/A)
Non Technical Summary
Over the past decade, the demand for water reuse has been increasing due to growing populations, water scarcity and the impacts of climate change. The agricultural industry is one of the major consumers of fresh water. In addition to water for irrigation, significant water use is exhibited in the processing of agricultural products. For example, the demand for fresh and fresh-cut (minimally processed) fruits and vegetables has risen considerably. To reduce the possibility of pathogen contamination and improve product safety, fresh produce providers have long used chlorine disinfection in post-harvest processing. While chlorine is an effective disinfection agent against a broad range of microorganisms, high levels of organic compounds from soil and vegetable debris lead to excessive and varying chlorine demands, which can deteriorate wash water quality and safety, and frustrate efforts to implement water reuse technologies.The problem of low wash water quality is underscored by two national challenges.First, severe freshwater scarcityin the nation's agricultural regions has driven ongoing efforts to adopt sustainable water practices through water reuse. The fresh produce industry is among the highest agricultural users of water, yet low wash water quality diminishes the ability for manufacturers to safely reuse wash water more than a few times.Second, cross-contamination by pathogenscontinues to pose an outsized risk to the multi-billion-dollar fresh and fresh-cut produce industry. Low wash water quality not only enhances the likelihood of this devastating food safety risk, but also complicates the mitigation of pathogens on fresh produce due to dynamic and sometimes unpredictable chlorine demands in post-harvest processing.This project develops and evaluates a new biocatalyst-based technology process for achieving low-cost water reuse with particular emphasis in fresh and fresh-cut produce operations. Building on promising preliminary results, the proposed technology process leverages engineered biocatalytic composites to safely and rapidly reduce the levels of dissolved organic and inorganic compounds in wash water under very low temperatures, without contributing solids or secondary wastes to the wash water. The proposed technology therefore substantially enhances the energy efficiency and robustness of an integrated filtration and membrane-based water treatment unit to provide high quality recycled water that substantially mitigates the risk of pathogens. It is anticipated that this proposed technology process will substantially reduce the cost barrier for adopting water reuse practices across a range of agricultural sectors, thereby contributing to increased food safety and furthering sustainable water reuse processes across our nation's agricultural industry.
Animal Health Component
100%
Research Effort Categories
Basic
0%
Applied
100%
Developmental
0%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
11102101100100%
Knowledge Area
111 - Conservation and Efficient Use of Water;

Subject Of Investigation
0210 - Water resources;

Field Of Science
1100 - Bacteriology;
Goals / Objectives
This project develops and evaluates a new biocatalyst-based technology process for achieving low-cost water reuse with particular emphasis in fresh and fresh-cut produce operations. Building on promising preliminary results, the proposed technology process leverages engineered biocatalytic composites to safely and rapidly reduce the levels of dissolved organic and inorganic compounds in wash water under very low temperatures, without contributing solids or secondary wastes to the wash water. The proposed technology therefore substantially enhances the energy efficiency and robustness of an integrated filtration and membrane-based water treatment unit to provide high quality recycled water that substantially mitigates the risk of pathogens. It is anticipated that this proposed technology process will substantially reduce the cost barrier for adopting water reuse practices across a range of agricultural sectors, thereby contributing to increased food safety and furthering sustainable water reuse processes across our nation's agricultural industry. The specific tasks in this project include:Task A: Conduct a series of directed evolution chemostat studies to acclimate a monoculture for efficient low-temperature degradation of dissolved organic compounds.Task B: Establish low-temperature degradation rates using the acclimated monoculture and compare with an analogous biocatalyst using synthetic and actual water.Task C: Construct and operate a bench-scale prototype of the serial-treatment process and establish baseline parameters in several configurations.Task D: Conduct a preliminary technoeconomic analysis to determine the economic viability of the proposed technology in the current technology landscape.
Project Methods
The methods in the proposed project correspond to the following four (4) tasks:• Task A: Conduct a series of directed evolution chemostat studies to acclimate a monoculture for efficient low-temperature degradation of dissolved organic compounds.• Task B: Establish low-temperature degradation rates using the acclimated monoculture and compare with an analogous biocatalyst using synthetic and actual water.• Task C: Construct and operate a bench-scale prototype of the serial-treatment process and establish baseline parameters in several configurations.• Task D: Conduct a preliminary technoeconomic analysis to determine the economic viability of the proposed technology in the current technology landscape. As part of Task A, ahigh-rate biological organics degradation system will be developed by acclimatinga mesophilic monoculture in a high-throughput directed evolution format.Directed evolution is a powerful technique to isolate natural genetic variants (non-GMO) with desired characteristics from a large or mixed population using selection strategies. In Task B, after repeated rounds of selection and enrichment provide a psychrotolerant mesophilic axenic culture, a batch kinetics study will evaluate the specific rate of dissolved organic compound degradation. In Task C,we will evaluate alternative sequential treatment processes using the biocatalysts to remove dissolved organic compounds to reduce fouling and increase recovery efficiency. Finally, in Task D,we will develop economic predictions based on key cost parameters (e.g., required hydraulic retention times, packing densities, equipment sizes, maintenance frequency) for both a retrofit to a flume washing process as well as a potential spray-washing reuse process.

Progress 09/01/19 to 04/30/20

Outputs
Target Audience:Data and information from this project was provided to companies in the agricultural sector, other private sector ocmpanies, the USDA, and academia. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?The project provided training and professional development opportunities for company employees in the areas of microbiology, environmental engineering, chemical engineering, reactor design, water quality analysis, and technoeconomic analysis. How have the results been disseminated to communities of interest?Data and information from the project was primarily provided to private companies, including in the agricultural sector related to the fresh and fresh-cut produce industry. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? All of the major goals of the project were successfully accomplished. Specifically, proof-of-concept for the innotaive MB-LT process for low temperature (<6-8 C) degradation of chemical oxygen demand (COD) in fresh and fresh-cut produce wash water. The Phase I project found that a laboratory-scale prototype of the MB-LT process removed up to 95% of the COD in fresh produce wash water while operating in a continuous stirred-tank reactor (CSTR) format with short hydraulic retention times (HRTs). The MB-LT CSTR could be operated at low temperatures without significant loss of performance. Finally, a technoeconomic analysis found >45% cost savings with the MB-LT over full chlorination for COD removal.

Publications