Progress 09/01/18 to 08/01/21
Outputs Target Audience: Plant scientists who study plant physiology of water relations - particularly through email communications and presentations at a scientific conference. Graduate and post-doctoral students studying plant science through collaborations with UC Davis faculty and the Stroock group at Cornell. Fruit and nut growers who have access to the water-stress information we are gathering in their field and are using it to improve their farming. We further corresponded and collaborated with growers and scientists in multiple countries outside the US. Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided?At least 6 interns have been hired to work in this project and learn about agriculture, engineering and microfabrication. How have the results been disseminated to communities of interest?The work will be presented at the 2021 ASHS conference. Furthermore, our collaborators (in particular prof. Ken Shackel from UC Davis) regularly present our data in conferences. What do you plan to do during the next reporting period to accomplish the goals?
Nothing Reported
Impacts What was accomplished under these goals?
Objective #1: system integration and manufacturing Multiple issues were solved with the microfabrication of the microtensiometer chip. In particular, we dramatically increased the sensor speed by patterning the backside oxide before producing the nanoporous silicon. We now have a robust, repeatable process to build 1000+ microtensiometer chips in ~7 days. The microtensiometer probe was extensively redesigned to be less expensive to produce and easier to manufacture. We developed a process for a technician to consistently build probes at a rate of 100 probe per 40 hours. We added a plastic capsule that makes the sensors easy to ship and move while keeping them wet. Objective #2: DIY protocol for installation The installation method was dramatically improved, after multiple iterations, to work consistently in a variety of crops. We successfully tested the new installation method in 12 crops. We recorded an instructional video on how to install the sensor - this video is posted on our website and has been used by 10+ scientists and growers to install our sensors successfully. We wrote a manual that explains how to install the sensor. A sensor installation can be performed in 5 minutes. Much faster than our previous method. Objective #3: Wireless datalogger and user interface The dataloggers developed under this award have been shown to work for 2+ years in the field. The power and electronics are robust enough to work without issues. A user interface was developed that shows the continuous water potential data, and also a simplified version. The simple version shows the midday water potential, along with recommended levels for 3 crops (grape, almond, prune). This interface can be viewed from a PC or smartphone. Objective #4: Data analytics and crop modeling Our main focus was on developing the hardware and ensuring that it worked consistently. We succeeded at those goals. We started preliminary work on this objective by providing the growers with recommendations based on the guidelines published by the University of California.
Publications
- Type:
Conference Papers and Presentations
Status:
Accepted
Year Published:
2021
Citation:
Presentation at the American Society of Horticultural Science Annual Conference, 2021, Denver CO â¿¿Microtensiometer sensor for accurate, long-term water potential measurement in trees and vinesâ¿. Michael Santiago
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Progress 09/01/19 to 08/31/20
Outputs Target Audience:Target audiences Plant scientists interested in plant physiology, agricultural efficiency, and sensing systems and their graduate students. We have ongoing collaborations scientists at UC Davis and Cornell University, and this year sold product to scientists in California and Washington for testing. The microtensiometer developed under this award is now available available to scientists in the USA and many other countries. Fruit and nut growers, particularly of almonds and winegrapes. The microtensiometer is now available as a commercial product and various growers have purchased our systems to try them out. We have made efforts to communicate with these and other growers about our product, how it works, and how to use it. Undergraduate and graduate engineering students, who are working at FloraPulse as interns developing the technology and acquiring experience. Delivery efforts We have given presentations about the microtensiometer to scientific meetings: International Society for Horticultural Sciences 9th International Symposium on Irrigation of Horticultural Crops in Matera, Italy. Two papers, one invited and one contributed are in press. American Society for Horticultural Sciences annual meeting, Washington, DC - invited presentation. To universities: University of Bologna and University of Napoli, Italy Cornell University - guest lecture in course on horticultural physiology To Extension and Grower Groups: The International Fruit Tree Association annual meeting, Rochester, NY Cornell Shaulis Symposium on Digital Viticulture, Geneva, NY Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided? Hired two interns from UC Davis. They are getting experience in building the electronics and software part of our system, along with seeing how a small company is run and develops. The research collaboration with Cornell University has provided research training for several graduate students in the Stroock Lab with sensor development and data analytics. How have the results been disseminated to communities of interest? We have disseminated information and results from the microtensiometer to several interested communities. First, plant researchers who have tried to continuously monitor plant stress for decades without success. They are highly interested, knowledgeable about the potential and difficulties. Many have indicated their interest in purchasing sensors to test, but we currently have limited numbers and many researchers are in other countries. We are exploring the import/export issues for international sales. Second, we have given presentations to growers who understand the general value of such data. However, they are typically skeptical (frankly due to too many" miracle technologies" being hyped) until research and extension specialists, crop consultants or leading growers they trust confirm its value and ruggedness. Also, they and even researchers are not entirely sure how to use continuous data for management as it has never been available before. What do you plan to do during the next reporting period to accomplish the goals? We continue working on simplifying the sensor build process, improving sensor yields, and increasing overall system reliability with field data and perpsectives from growers and consultants. In particular, there are still existing challenges with microfabrication of the microtensiometer chips (yield losses due many chips becoming 'slow'), the packaging of probes (similarly, yield losses due to probes becoming 'slow'), and installation of sensors (the plant wounding response sporadically causes sensor failure). Thus, we will continue building and installing devices with the goal of continually improving our microfabrication, packaging and installation yields. We will also continue improving the user interface by implementing feedback from current customers.
Impacts What was accomplished under these goals?
Objective #1: Build next generation microtensiometer with improved characteristics During the past year, the company has continued fine-tuning and improving the processes involved in building microtensiometers. We went through 3 rounds of microfabrications to build microchips and decreased the time and cost to fabricate chips by 25%, and increased the sensor sensitivity by 30%. There were issues with yields of chips due to blockage of the nanoporous membrane and we began experiments to better understand this issue and fix it. During our testing, we built over 300 probes while continually tweaking and improving the probe building process. Probe packaging was simplified substantially and now takes approximately 40% less labor and half the time. To achieve these improvements, we developed software protocols for the sensors to effectively calibrate themselves with respect to temperature, and software that analyzes sensor data and detects problems. Objective #2: DIY protocol for installation and operation This year FloraPulse launched a product based on this award, where customers themselves received and installed the product. We continued to improve the sensor installation methods and recorded a detailed, easy to follow installation video that was sent to customers. Over 95% of customer installations went well, which shows that the DIY protocol developed is effective. The installation method has further continued to mature. A step was added to remove phloem tissue and seal between the plant cambium and the sensor installation with silicone caulk. This extra sealant step helps prevent the infiltration of wounding gels into the sensor installation, which previously prevented measurement or led to slow sensor response. This particular improvement was necessary for accurate measurement in crops where the wounding gels have low viscosity, such as prune and mango. Objective #3: Wireless datalogger and UI The datalogger received multiple small improvements: hardware parts were changed to improve ease of assembly; loggers can now be charged directly through USB; loggers now automatically enable themselves and start running after installation without user input; the logger firmware was updated for increased reliability. A brand new user interface was developed to help customers interpret and use the data. The new UI simplifies the sensor data and only shows the most relevant information, the daily lowest measured water-status, along with the recommended levels for water status according to the crop. The UI also automatically downloads weather data from nearby weather stations and calculates the crop 'baseline', or water status expected when the crop is fully hydrated. More recently, we implemented input boxes for the customer to record and visualize manual measurements of water status and irrigation events. Objective #4: Data analytics and crop modeling Multiple year-long datasets have been acquired--these will continue to be used for building and improving models. Our system now has the capability of automatically processing sensor data to extract key metrics such as the daily maximum, daily minimum, and running average. An alarm system has been coded that automatically reads the sensor measuremets every day, detects common issues, and sends out a relevant alert. This alarm system will continue maturing to include more complex analyses of the data and will be modified to implement the data-analysis algorithms being developed.
Publications
- Type:
Conference Papers and Presentations
Status:
Awaiting Publication
Year Published:
2020
Citation:
Lakso, A.N., S. Zhu, M. Santiago, K. Shackel, V. Volkov and A.D. Stroock. 2020. A microtensiometer sensor to continuously monitor stem water potentials in woody plants - design and field testing. Acta Horticulturae, In press.
- Type:
Conference Papers and Presentations
Status:
Awaiting Publication
Year Published:
2020
Citation:
Lakso, A.N. and D.S. Intrigliolo. 2020. Plant-based sensing for irrigation management in the field. Acta Horticulturae, In press.
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Progress 09/01/18 to 08/31/19
Outputs Target Audience: Plant scientists interested in plant physiology, agricultural efficiency, and sensing systems and their graduate students. We have ongoing collaborations with these groups in UC Davis and Cornell University. The story of the development of the microtensiometer and FloraPulse have been featured in Cornell engineering undergraduate classes as examples of sensor engineering and related progress toward commercialization. Fruit and nut growers, particularly of almonds and winegrapes. Through our ongoing collaboration and field testing, these growers receive data to help improve their operations. Although the sensor is not yet commercially available in quantity, the FloraPulse team have been invited to speak to growers about the future for precision irrigation. Also, this project will be featured as a cover story for the American Fruit Grower, a key trade publication. Undergraduate and graduate engineering students, who are working at FloraPulse as interns developing the technology and acquiring relevant experience. The interns have learned about building datalogging hardware, algorithms and user interface engineering. Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided? Hired two interns from UC Davis. They are getting experience in building the electronics and software part of our system, along with seeing how a small company is run and develops. How have the results been disseminated to communities of interest? As written previously, the FloraPulse team and collaborators regularly present at plant science conferences, such as ASEV and Acta Horticulturae. Our collaborators from Cornell University are writing a refereed journal paper based on our measurements in apple, grape and almond. It will be submitted this year. Three articles are being published on FloraPulse this summer (Wine Business Monthly, UC Davis Engineering Progress Magazine, American Fruit Grower Magazine). What do you plan to do during the next reporting period to accomplish the goals? Now that we can reliably produce and install sensors, we are focused on making sensors and installing them at customer sites during the 2019 growing season. Secondary goals are to (1) continue improving the sensor packaging for reliability, (2) fine-tune the UI to meet customer needs, (3) simplify the installation procedure, record how-to videos and test unsupervised sensor installation with new customers, (4) develop a system for easier transport of sensors, (5) begin to modify the datalogger to use LoRa for lower system cost, and (6) raise private funds to push product development and get ready for launch in 2020.
Impacts What was accomplished under these goals?
IMPACT Water is the largest input to agricultural fields and directly affects plant health, crop yield and crop quality; inefficient use of water also creates problems of fertilizer leaching and aquifer depletion. Unfortunately, fruit and nut growers lack adequate tools to manage irrigation, to know when, where and how much to irrigate optimally, and consequently lose out on yield and quality improvements, while causing unnecessary environmental impact. Specifically, there are no methods to measure plant water status directly, automatically, and robustly over long periods in commercial fields until now. FloraPulse has developed a sensing probe that directly and automatically measures the water status, or 'thirst' of a woody plant, information that allows growers to irrigate with maximum precision, according to the needs of the plant, and produce maximum crop yield and quality, while using the minimal amount of water. During the award period, the FloraPulse team collaborated with academic and industry researchers to produce sensors and install them in multiple vineyards and orchards. They showed that the sensor can reliably measure plant water status for over a year in grapes, almonds and apple trees. They also developed a user-friendly method to install sensors, which will allow growers to receive sensors over the mail and install it themselves at lower cost. These results pave the way for the company to start building sensors at scale and sell them commercially in 2020. With this technology, growers will irrigate with maximum precision, maintain healthier fields, and will produce more, better quality produce, with less water. Objective #1: Build next generation microtensiometer with improved characteristics Chip fabrication - Microchip R&D was moved from Cornell University to UC Davis to be closer to our headquarters and allow faster development. We designed and fabricated two full iterations of the microtensiometer, and ended up with 200% increased yield, 50% higher sensitivity, and improved reliability. Experimental versions of the microchip - We built experimental versions of the microchip with 10x higher sensitivity and thicker glass-backing for improved tolerance to external mechanical stresses. These improvements pave the way to measure water stress in soils and producing devices that remain accurate for years in the field. Chip packaging - We improved sensor packaging by fine-tuning the cleaning and encapsulation procedures to enhance encapsulant adhesion and decrease packaging-induced stress. Various encapsulants were tested to find an ideal mix of adhesion and softness. We further developed two different packaging strategies - "flip chip" where the chip is soldered directly to a PCB, and "wirebonding" where PCB-sensor electrical connections are made through aluminum wirebonds. These improvements solved a longstanding issue with sensor drift and noise; our newest probes can now reliably measure plant water-status, drift-free, for months to years. Process flow - We developed a standardized and well documented process flow for chip fabrication, packaging and installation. This documentation will enable us to outsource sensor manufacture and train new employees to build devices. Post-install sensor accuracy - Due to improvements in the sensor packaging and installation method, our latest batch of sensors reliably measure plant water status and agree with the gold standard manual measurement, without the need for in-field calibration. This improvement greatly simplifies use of the sensor, since no manual measurements are needed to calibrate each sensor. Sensor longevity - Many of the sensors installed in 2018 are still giving accurate measurements, even after going through the winter period of plant dormancy. These results show that multi-season measurement of plant water status is feasible. Objective #2: DIY protocol for installation and operation Wrote a manual on how to install the sensor for customer use. Built toolbox and equipment for customers to self-install sensor. Had customers successfully install sensors with our supervision. Designed and tested custom-machine parts that allow a sensor to be installed in less than 10 minutes. This used to take over an hour. We are seeking patent protection on this method. Objective #3: Wireless datalogger and UI The datalogger previously developed has shown to be robust and reliable, with only a 3% failure rate over the last year. This year we are on track to have 60+ loggers installed and running before the end of the season. We now have an in-house assembly line where the dataloggers can be assembled reliably by inexpensive labor. The UI previously developed has shown to be robust, reliable, and easily extensible. We added inputs where the grower can add in manual measurements of plant water status and irrigation, then see this extra data along with sensor measurements in the FloraPulse UI. Modified UI to show multiple sensors in the same screen for easier viewing of the information. Objective #4: Data analytics and crop modeling We have added weather analytics to help the growers better understand and use the sensor data. The UI automatically polls weather data, analyzes it, and outputs a 'fully irrigated' baseline that shows the grower how far away they are from fully irrigated. Installed sensors at Clos De La Tech, a California vineyard with automated irrigation capabilities. The owner is working with us to use the microtensiometers to drive his irrigation valves, for our first proof of concept for closed-loop irrigation with our sensors.
Publications
- Type:
Journal Articles
Status:
Published
Year Published:
2019
Citation:
Chao Shang, Wei-Han Chen, Abraham Duncan Stroock, Fengqi You, Robust Model Predictive Control of Irrigation Systems With Active Uncertainty Learning and Data Analytics. IEEE Transactions on Control Systems Technology 10.1109/TCST.2019.2916753 (2019).
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2019
Citation:
Keynote presentation by A.D. Stroock: Learning to listen to plants. Gordon Research Conference on Physics and Chemistry of Microfluidics. Hong Kong. June 2019.
Keynote presentation by A.D. Stroock: Learning to listen to plants - tools for efficient water use. American Association for the Advancement of Science (AAAS) Meeting 2019. Washington DC. April 2019.
Keynote presentation by A.D. Stroock: Microtensiometer a tool for optimizing water management in fruit & nut crops. Empire State Fruit & Vegetable Expo. Syracuse, NY. January 2019.
Keynote presentation by A.D. Stroock: Water Dynamics in Plants and the Innovations for Agriculture They Inspire. American Institute of Chemical Engineering Annual Meeting. Pittsburg, PA. November 2018.
- Type:
Conference Papers and Presentations
Status:
Other
Year Published:
2019
Citation:
Invited presentation by A. Lakso Water use, water stress and water management in trees, to the International Fruit Tree Association annual conference 2019
Poster at the 2019 American Society for Enology and Viticulture National Conference, Napa CA. A Micro-tensiometer sensor for continuous monitoring of stem water potential in grapevines Ken Shackel, Vadim Volkov, Nate Kane, Abraham Stroock, Alan Lakso, Michael Santiago.
Presentation to the 9th International Symposium on Irrigation in Horticultural Crops; Paper submitted to proceedings to be published in Acta Horticulturae, A microtensiometer sensor to continuously monitor stem water potentials in woody plants design and field testing Alan Lakso, Siyu Zhu, Michael Santiago, Ken Shackel, Vadim Volkov and Abraham Stroock.
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