Recipient Organization
COMMONWEALTH KITCHEN, INC.
196 QUINCY ST
DORCHESTER,MA 02121
Performing Department
(N/A)
Non Technical Summary
CWK aims to address the particular food safety education and training challenges inherent in operating a shared commercial kitchen and separate small-batch manufacturing operation in the same facility. Specifically, CWK will develop and implement an engaging, interactive food safety education program for its manufacturing operation to comply with FSMA guidelines and other applicable regulations to ensure safe, quality operation of CWK's small-batch food manufacturing operation. The materials and curriculum will developed such that it is readily adaptable to meet the educational and operational needs of the broad mix of food trucks, caterers, push cart vendors, meal kit companies, bakers, and packaged goods companies operating in CWK's shared kitchens. CWK will create an integrated set of training materials and practices, combining hands-on and classroom-style work, along with a simple assessment tool and continuing education to address the technical, regulatory, and social aspects needed to build a robust food safety culture within its facility. Upon completion, the goal is to have a program that can serve as a foundational roadmap for other small-batch processors and shared kitchen operations nationwide.
Animal Health Component
(N/A)
Research Effort Categories
Basic
(N/A)
Applied
(N/A)
Developmental
(N/A)
Goals / Objectives
CWK aims to develop and implement a multi-faceted food safety training program as the foundation for building a robust food safety culture that permeates throughout CWK's operations, including its leadership, manufacturing and facilities staff, and member businesses and their employees. To address this goal, five main aims have been identified.Aim 1: Determine the Food Safety Needs of CWK's Small-Batch Manufacturing Operation and Shared Kitchens. To achieve this aim, CWK will develop and administer a baseline assessment to establish the current state of understanding and consistency of adherence to basic Serv-Safe and good food manufacturing practices and applicable FSMA and other relevant regulations, as well as risk-based preventive controls such as cGMPs, Standard Operating Procedures (SOPs), and Hazard Analysis Critical Control Point (HACCP). This assessment will be both for CWK's own manufacturing operations and for the operations of the wholesale and retail companies sharing CWK's incubator kitchens. This baseline assessment will include topics like proper hand washing and clothing, cleaning and sanitizing procedures, time and temperature logs, labeling and storage systems, and other record keeping and documentation. By assessing the level of proficiency among food handlers prior to developing the curriculum, the training content can be customized to focus on any content areas of high need. Aim 2: Creating A Customized Training Program with Modules Focused on CWK's Manufacturing Operations, and a Subset for Shared Kitchen Member Companies. CWK will adapt FSPCA Preventive Controls for Human Food and ServSafe Food Handler and Allergen Awareness training materials to achieve this aim. CWK will make the materials specific to its manufacturing and food business operations in a way that is accessible to the diversity of cultures, languages, and educational backgrounds of the members of its community. A series of training modules will be created to encompass each stage of the food handling process including purchasing, receiving, storage, preparation, and servicing or packaging stages. These training modules will be delivered through various methods including: conversational, visual, and kinesthetic learning. Conversational portions of the training will involve the use of a "Food Map" to reflect the operations pertinent to CWK organizations and members. Visual portions of the training will be developed specific to CWK operations. Kinesthetic portions of the training will involve hands-on demonstration of concepts introduced through the conversational and visual methods to reinforce clear understanding and application. The intent is to develop a comprehensive training for CWK manufacturing staff that can adjusted and broken down into workshops and adapted for different types of processes represented by the range of CWK member companies, including food trucks, caterers, bakers, meal kit companies, and packaged goods companies.All content will be developed by CWK staff with review/support from expert consultants to ensure regulatory compliance. Once developed, member business owners will be asked to provide feedback so that the final product can address specific needs of their individual operations. Each member company will be required to send at least one PIC to participate in the training annually to ensure that all members are adhering to the same standards, and building strong knowledge and practices across their staff. By addressing the challenges of shared kitchen spaces, the final training program will be useful and readily adaptable for other shared kitchens.Aim 3: Deliver Training to CWK Employees and Member Businesses, To achieve this aim, CWK will roll out training modules in separate stages, focusing initially on its own staff, and then expanding to include member businesses. A multi-stage approach will allow CWK to ensure that the curriculum is clear, understandable, and easily implemented. The staged approach also allows for rapid feedback to ensure that the content and delivery method is accessible. By rolling out the training program within its manufacturing operations first, it will be possible to leverage input from a highly-experienced workforce with low turnover before engaging member businesses of CWK's shared-space kitchen. The first stage will make use of the "Food Map" created through Aim 2 to carry out conversation-based training that focuses on the relevance of food safety practices at every step of the manufacturing process. The second stage will involve interactive modules along with hands-on demonstration of the skills gained through the training. Results from this stage will be documented and used to improve the training program before engaging member business in the shared-used kitchen facilities. Aim 4: Assess Impact of Training on CWK Employees and Member Businesses. Once the training content has been developed, a set of pre- and post- training assessments will be created to gauge if improvement was made towards a higher degree of application of food safety practices and behaviors, based on the content addressed through the training program. The first of these assessments will focus on specific content areas such as demonstration of correct hand washing procedures, food temperature measurement, labeling of stored food items, and record keeping and documentation. A second assessment will be developed to gauge the state of food safety culture before and after the training program is implemented. This cultural assessment tool will identify food safety maturity through five progressive stages of food safety culture: doubtful, reactive, aware, proactive, and internalized. The data obtained will be used to determine the course of continuous improvement strategies that can lead towards a robust food safety culture at all levels of the facility. Aim 5: Refine Training for Distribution to Other Shared Kitchen and Small-Batch Manufacturing Facilities. Once the curriculum is developed and presented, CWK will conduct evaluations to gain feedback and make adjustments as needed. This adjusted curriculum will then be formalized into a simple handbook that can be made available to other organizations operating similar facilities to adapt to their specific operations. The final documents will be included in the final report to NIFA, to allow for additional distribution through their network.
Project Methods
CWK's methods and evaluation pland for each project goal is outlined below.Aim 1: Determine the Food Safety Needs of CWK's Small-Batch Manufacturing Operation and Shared Kitchens. Activity 1.1: Identify actionable components of the FSPCA Preventive Controls for Human Food Training Curriculum, ServSafe Food Handler and Allergen Awareness Training Curriculums applicable to food service and manufacturing operations such as cGMPs, hazard and contaminant identification and preventive controls adherence and documentation. Activity 1.2: Develop baseline assessment tool that measures the degree to which food safety practices are utilized by food handling staff. Activity 1.3: Implement the assessment tool as part of the process of developing and implementing the food safety training program. EvaluationAim 2: Create a Customized Training Program with Modules Focused on CWK's Manufacturing Operations, and a Subset for Shared Kitchen Member Companies. Activity 2.1: Develop a "Food Map" that represents the key components of the food handling processes including ingredient sourcing and delivery, production, packaging, and storage. Discussion points to guide the use and conversations around this map will also be completed at this step.Activity 2.2: Identify content within the FSPCA Preventive Controls for Human Food and ServSafe Food Handler and Allergen Awareness training materials pertinent to CWK manufacturing and food business operations such as such as personal hygiene, handling practices or packaging procedures for food ingredients. Activity 2.3: Create training modules that present content identified during activity 2.2 in the context of CWK operations. The content will include written and visual materials, be easy-to-follow and can be adjusted for speed and language (i.e. English, Spanish). Activity 2.4: Create hands-on training modules where appropriate to demonstrate food safety concepts introduced through conversational and visual methods. This module will use FSPCA and ServSafe training content to identify critical food safety practices such as personal hygiene, cleaning and sanitizing, controlling time and temperature, and HACCP plan understanding and use. Aim 3: Deliver Training to CWK Employees and Member BusinessesActivity 3.1: Implementation of training portion based on the "Food Map" developed through Activity 2.1. This activity will be completed by CWK staff. This discussion map will facilitate a dialogue that engages participants in sharing their experiences and relate the course information to their lives. The resulting discussion is expected to unveil misconceptions and myths related to food safety, allowing the facilitator to make corrections and take advantage of teaching points along the process. In the case that content gaps are identified, this information will be documented and shared, and integrated into future training. Activity 3.2: Training modules will be completed by each staff member involved in CWK's food manufacturing operations. This stage will be completed independently or in groups. By providing participants with an option to progress through the training at their own pace, a more enhanced learning environment will be provided. Once the training has been implemented with CWK staff, sImilar training will be offered to all member companies.Activity 3.3: Hands-on demonstration of the skills gained through previous stages of the training will be completed will all food-handling personnel operating within the manufacturing operations at CWK. Food safety qualified staff will conduct the hands-on demonstration. Results from this stage will be documented for each employee. Once the training has been implemented with CWK staff, sImilar training will be offered to all member companies.Aim 4: Assess Impact of Training on CWK Employees and Member BusinessesActivity 4.1: Develop assessment tools that gauge the degree to which curriculum content is of knowledge to and in practice among food handling staff as well as the current state of food safety culture. Training content will be used to develop the content assessment tool. Activity 4.2: The assessments developed during Activity 4.1 will be administered to inform development of the final scope and curriculum and prior to executing the training program. Results will be tracked for each staff member. A certain individual's assessment will not be used as a measure of their job performance but will be used to address specific areas in which a certain individual needs improvement with regards to food safety. Activity 4.3: After the training program has been rolled-out and executed, training effectiveness will be verified approximately 90-days after completion to gauge effectiveness of the training and whether the learning objectives were understood and incorporated in daily operations and whether additional training or tools are required. Results will be tracked on an individual basis for the purpose of assessing the impact of the training program and to address specific areas in which a certain individual needs improvement with regards to food safetyAim 5: Refine Training for Distribution to Other Shared Kitchen and Small-Batch Manufacturing Facilities. Activity 5.1: Once it is established that the training program sufficiently meets the educational and training goals, it will be integrated into the standard requirements for all member companies, and offered at least annually to all CWK staff and member companies with the goal of maintaining a strong food safety culture across all operations. Activity 5.2: A formal document which includes each key portion of the training will be created in order to formalize the curriculum and back-up materials. These materials will be made available by CWK to other incubator facilities in its network, and included in the final report for NIFA so that it can be easily distributed through NIFA's networks as well.