Source: SONATA LLC submitted to NRP
ULTRA-HIGH EFFICIENCY ETHYLENE SCRUBBER TO REDUCE COLD STORAGE COSTS OF PRODUCE
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1016138
Grant No.
2018-33610-28231
Cumulative Award Amt.
$99,804.00
Proposal No.
2018-00252
Multistate No.
(N/A)
Project Start Date
Jul 1, 2018
Project End Date
Aug 31, 2019
Grant Year
2018
Program Code
[8.13]- Plant Production and Protection-Engineering
Recipient Organization
SONATA LLC
25 FRANCIS J CLARKE CIR STE 1
BETHEL,CT 06801
Performing Department
(N/A)
Non Technical Summary
The importance of improving postharvest handling can be understood in terms of the primary impact of poor postharvest care--food loss. Technologies for improving postharvest handling focus on extending the shelf life of the fruit or vegetable while maintaining or improving upon the quality of the produce. A major achievement in prolonging produce storage life has been the implementation of cold storage solutions, which reduce respiration and slow down metabolic processes. However, refrigeration is not readily available in all areas, and even when its use is routine, lower cost, energy-efficient approaches to improving produce quality and extending shelf life are desired. Ethylene is a plant hormone that promotes ripening, but in large quantities (>100 ppb), it can cause over-ripening and increased susceptibility to pathogens and senescence. Reduction of ethylene levels down to 5 ppb can dramatically extend produce storage times, suggesting precise ethylene control as a major opportunity to reduce produce refrigeration and spoilage costs. Whereas several ethylene mitigation schemes are known, they can be hazardous, compatible only with select produce, inefficient, and costly, effectively inhibiting widespread adoption.Sonata Scientific will use catalysts activated with energy-efficient light-emitting diodes to oxidize ethylene in transportation and storage containers to nonhazardous products already present in the produce environment, e.g., water and CO2. The technology will also be used to destroy fungal spores and other airborne pathogens that adversely affect produce quality and lifetime. These catalysts will be optimized to effectively couple with visible light to enhance ethylene oxidation efficiencies in typical storage environments with high humidity. The catalysts will be prepared under conditions that allow for the critical properties for efficient ethylene mitigation to be determined and manipulated in forms that are best suited for typical system designs. The proposed system will address shortcomings in currently available technology by exploiting a nontoxic approach that can be used across a wide variety of produce and floral products. Catalysts will be designed specifically for ethylene oxidation, thereby improving efficiency, and will be paired with energy-efficient light sources to significantly reduce cost. This technology platform will enable a range of efficient and effective ethylene removal products for produce cold storage areas, transportation containers, and distribution centers. Extending the postharvest lifetime of produce translates to less food loss and greater food availability. Reducing costs and waste throughout the postharvest cycle will allow produce prices to be dropped, particularly in those areas where high prices cannot be sustained. Cost-effective, general ethylene control measures should encourage changes in the handling of produce throughout the postharvest cycle, including the generalized strategy of applying cold storage to all produce.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
50324992000100%
Goals / Objectives
Fruits and vegetables are a fundamental food resource, and prolonging their shelf life and quality is a critical challenge, especially during long-term storage and shipping. One approach to improving postharvest shelf life is to reduce the amount of ethylene in the storage environment. A plant hormone, ethylene promotes ripening, but it can also lead to a deterioration of produce quality for susceptible produce exposed to high ethylene levels. Further, it has been shown that ethylene mitigation in the postharvest cycle will alleviate the temperature requirements for optimum produce storage, thereby decreasing costs associated with cold storage. The goal of the project is to develop a reliable, cost-effective, facile approach to ethylene control that can be widely adopted across many parts of the postharvest cycle to prolong the storage life of fruits and vegetables. The strategy relies on an oxidation catalyst that will be employed under typical storage conditions, specifically high humidity levels (80-90% relative humidity) and low temperatures (30-55 °F). Project objectives are developed as a strategy toward achieving this goal: 1) develop and optimize a catalyst for the photooxidation of ethylene under a high humidity environment with properties that translate to a reduction in energy costs for system operation; 2) develop catalyst form factors suitable for rational system designs that optimize the performance of the catalyst with respect to ethylene reduction; and 3) characterize the performance of the catalyst for ethylene reduction efficiency under typical storage conditions.
Project Methods
Throughout the project, catalyst synthesis will be coupled to ethylene oxidation measurements, which will be used as an immediate feedback loop to determine the critical catalyst properties for achieving optimum performance. Testing will involve both simulated environmental conditions over a range of ethylene concentrations and relative humidity levels and small-scale real-world scenarios (e.g., storage containers) to understand the performance of the catalyst and the influence of the catalyst form factor on system design. A measure of the ethylene decomposition rate as a function of concentration, humidity, and catalyst properties; oxidation products; and the approximate lifetime of the catalysts will be determined. Success will be measured withthe development of a supported catalyst that reduces ethylene concentrations to the lowest levels achievable and below levels known to cause a degradation in quality and shelf life (<100 ppb) in the presence of high relative humidity levels (80-95%) with operating lifetimes of at least six months.

Progress 07/01/18 to 08/31/19

Outputs
Target Audience:During this Phase I program, we discussed our technology and its impact to the shelf life of fresh fruits and vegetables (FFVs) with FFV distributors and providers, food service providers, and trade organizations who specialize in postharvest chain manangement. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Impact. Food loss is an enormous problem: 46% of fruits and vegetables worldwide are lost postharvest, which amounts to 575 million metric tons of valuable food products. One approach to reducing food loss is to extend the postharvest shelf life of fresh fruits and vegetables by removing ethylene from the storage environment. Ethylene is a plant hormone that promotes ripening, but it can also lead to a deterioration of produce quality for susceptible produce exposed to high ethylene levels. An effective, widespread solution for ethylene control will extend the shelf life of fresh fruits and vegetables and help combat global food waste, which also addresses the management of valuable land and water resources. Effective ethylene control will also allow cold storage areas to be maintained at warmer temperatures without impacting produce quality or shelf life, thereby saving energy in the postharvest cycle. Sonata Scientific has developed a catalyst that can be activated with energy-efficient light-emitting diodes to oxidize ethylene in fruit and vegetable storage and distribution areas to nonhazardous products already present in these areas, e.g., water and CO2. These photocatalysts have been optimized to have improved performance in the high relative humidity (>80%) environments typical of produce storage. The effectiveness with which these novel light-stimulated materials remove ethylene and their unique properties enable their use in compact, energy-efficient systems for extending shelf-life at a significantly reduced cost. This non-toxic, noncontact solution can be applied broadly across distribution, transportation, and storage facilities to a variety of produce, including organic fruits and vegetables where there are limitations in the ethylene control measures that can be implemented. Extending the postharvest lifetime of produce translates to less food loss and greater food availability. Reducing cost and waste throughout the postharvest cycle will allow produce prices to be dropped, particularly in those areas where high prices cannot be sustained. Cost-effective, general ethylene control measures should encourage changes in the handling of produce throughout the postharvest cycle, including the generalized strategy of applying cold storage to all produce. Outcome. The goal of the Phase I project was to develop a reliable, cost-effective, facile approach to ethylene control that could be widely adopted across many parts of the postharvest cycle to prolong the storage life of fruits and vegetables. The objectives that were developed as a strategy toward achieving this goal are listed here along with key outcomes and accomplishments. Develop and optimize a catalyst for the photooxidation of ethylene under a high humidity environment with properties that translate to a reduction in energy costs for system operation. Major activities completed. A series of catalysts was prepared with different properties and evaluated under different humidity environments in a screening system to quickly identify the catalysts that were most effective under these tested conditions. Based on the results and trends, structure-property relationships were revealed that were used to optimize the catalysts to maximize performance at relative humidity greater than 80%. Data collected. Photocatalyst properties were characterized. Ethylene mineralization rates were calculated for the different photocatalysts under the different environmental conditions probed. Discussion of results. The properties of the photocatalysts play a large role in their ability to oxidize ethylene under different environmental conditions. This work has led us to identify the critical properties for optimizing ethylene removal rates at different relative humidity levels, which will be important when designing systems for storage and distribution areas. Key outcomes. A key outcome from work on this objective is the fundamental structure-property relationships identified for optimizing performance of the photocatalysts in the relevant fresh fruit and vegetable environmental conditions, specifically the high relative humidity which traditionally causes a significant decrease in ethylene oxidation rates. This knowledge will be exploited to optimize the efficiency of the overall photocatalytic system. Develop catalyst form factors suitable for rational system designs that optimize the performance of the catalyst with respect to ethylene reduction. Major activities completed. A strategy for depositing the photocatalyst onto a solid support was developed such that the active material is chemically bonded to the support. This innovative methodology can be applied to a variety of form factors to enable various system designs that will be exploited to enhance performance. Data collected. Ethylene mineralization rates were determined for the different photocatalysts in different system configurations. Attrition rates were determined for photocatalysts on supports. Discussion of results. The low attrition of the resulting supported photocatalysts allows them to be utilized in various system configurations depending on the requirements of the application. This attribute enables the development of photocatalyst-system designs to elucidate the critical parameters for maximizing ethylene oxidation rates. Key outcomes. A key outcome from work on this objective is the novel approach for preparing low-attrition supported photocatalysts. This methodology can be applied to a variety of form factors. Coupled with the key learnings from the first objective, these outcomes support a scalable system design for delivering an energy-efficient ethylene mitigation solution to fresh fruit and vegetable distribution centers and storage areas. Characterize the performance of the catalyst for ethylene reduction efficiency under typical storage conditions. Major activities completed. A small recirculation chamber was constructed to serve as the storage space for simulation experiments. A photocatalytic subsystem comprising a novel form factor was also developed for testing the rate at which a known quantity of ethylene is removed from a container. Data collected. The recirculation chamber was charged with ethylene at different relative humidity levels, and the photocatalytic removal of ethylene was monitored with time. Apparent rate constants were measured as a function of photocatalyst properties at the different relative humidity levels. Discussion of results. Rate constants are a function of the photocatalyst properties, consistent with mineralization rates measured in earlier photocatalyst screening experiments. Models were developed from the rate data to predict ethylene removal rates of the photocatalytic subsystem in fresh fruits and vegetables storage containers. Key outcomes. A key outcome from work on this objective is the predictive model that will be used to guide photocatalytic system development in Phase II. The results from the tests in the recirculation chamber confirm that this technology can be scaled to the desired application requirements.

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