Source: ISCA TECHNOLOGIES, INC. submitted to NRP
SPLAT FAW: AN INEXPENSIVE MATING DISRUPTION SOLUTION TO EFFECTIVELY PROTECT ROW CROPS FROM DAMAGING INSECTICIDE-RESISTANT FALL ARMYWORMS.
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1016106
Grant No.
2018-33610-28250
Cumulative Award Amt.
$100,000.00
Proposal No.
2018-00377
Multistate No.
(N/A)
Project Start Date
Jul 1, 2018
Project End Date
Feb 28, 2019
Grant Year
2018
Program Code
[8.2]- Plant Production and Protection-Biology
Recipient Organization
ISCA TECHNOLOGIES, INC.
2060 CHICAGO AVE STE C2
RIVERSIDE,CA 92507
Performing Department
(N/A)
Non Technical Summary
Summary:The objective of this project is to develop SPLAT FAW, a formulation to disrupt the mating of FAW in corn and other row crops, suppressing the pest's population in the treated area as well as the damage inflicted to the crop. An infestation by FAW can cause 15-73% reductions in corn crop yield, leading to losses between $0.5B and $2B a year. This makes FAW a serious liability for agriculture in the U.S., where corn is the nation's largest crop, with 15.1 billion bushels produced in 2016. With corn harvest price in 2016 at $3.49 per bushel the year's harvest brought over $50 billion in revenues to U.S. farmers. Corn is a vital resource in the food, beverage, dairy, beef and ethanol industries, among others.ISCA's SPLAT FAW mating disruption strategy will be delivered as a low-cost, non-toxic method of pest control. It will deploy sex pheromones in such a way that male insects in the treated area will be unable to locate female mates, interfering with reproduction and suppressing the pest populations over time. Sex pheromones are specific breeding chemical signals emitted by females of a single species, and detected only by receptors in the males of that same species. This form of communication evolved over millions of years of natural selection, making mating-disruption control immensely more resilient to the kind of built-up resistance that we see with conventional chemical pesticides and Bt proteins in GM-crops. The goal of Phase I field trials will be to gather data on the effectiveness of the formulation, as well as to determine the necessary application rate and size of the treatment area needed to overcome "edge effects" (oviposition by mated females migrating into the treated fields from surrounding untreated areas). We will produce adequate volumes of FAW pheromone to meet the requirements of the Phase I field trials. The SPLAT matrix also needs to be formulated for aerial and tractor spray applications and to be optimized for stable, slow release of the sex pheromones to ensure that the product will sustain its efficacy as a mating disruptant for an entire growing season with only one or two applications required.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
2111510113060%
2111710113010%
2111520113010%
2111820113020%
Goals / Objectives
With this Phase I project, ISCA Technologies seeks to develop an organic, long-lasting mating disruption formulation, SPLAT FAW, to control Spodoptera frugiperda, the fall armyworm (FAW), one of the world's most damaging pests of row crops, which has evolved strong resistance to numerous insecticides, including those expressed by genetically modified (GM) plants. This pest attacks over a dozen crops, one of its most vulnerable hosts being corn, the largest crop in the U.S., the nation's largest feed grain source for cattle and other livestock and the biggest feedstock source for the U.S. biofuel industry. With SPLAT FAW, ISCA will introduce a safe and effective alternative management strategy for this pest, not through additional applications of toxic insecticides, but by a semiochemical-based mating disruption strategy. This technology will effectively and economically manage FAW populations in susceptible row crops such as corn, soybean, and cotton. SPLAT FAW will be formulated with a chemically synthesized, nature-identical FAW sex pheromone blend, to be applied to crops under threat by the pest. The formulation will suppress male moths' ability to locate suitable mates by producing an overabundance of the sex pheromone-emitting point sources that over-compete calling females for the attention of mate-seeking males. This product will provide an excellent alternative mode of action to control FAW, whether they are resistant to pesticides (including GM-traits and conventional pesticides) or not. SPLAT FAW will provide growers around the globe with an effective, inexpensive, long-lasting, and easy-to-apply tool to safely manage and control S. frugiperda in row crops.
Project Methods
SPLAT FAW will utilize the sex-pheromone components that female FAW moths emit to attract males for mating, with the aim of confusing the male moths in the field, making it nearly impossible for them to find their mates during their lifespans. This will reduce the rate of reproduction in the treated field, thereby reducing the size of the next generation of the pest population and the damage it would have inflicted on the crop. This technology's ability to maintain a controlled release of the incorporated sex pheromones over an extended period, regardless of environmental conditions, will result in a very long field life for the product, protecting crops by keeping FAW populations from growing after the first moths of the season fail to mate, and continue to protect the crops throughout the growing season with no more than two applications.In order to develop a product that functions in this way, Phase I research has been designed to meet the following technical objectives: Task 1. Formulate the optimal blend into SPLAT FAW. Task 2. Determine the effect of SPLAT FAW on FAW populations in field conditions. We will evaluate the mating disruption efficacy of SPLAT FAW to control the fall armyworm in field conditions by measuring trap shutdown, plant damage, and crop yield. Task 2 will determine the effect SPLAT FAW on fall armyworm populations by field testing treatments. Task 3. Adapt a mechanical application system for use with SPLAT FAW. The SPLAT matrix has all the attributes necessary for mechanization of application which include: 1) Capacity to be pumped or otherwise moved from a storage reservoir to an applicator; 2) Ability of the parent stock to be subdivided into particles or droplets of desired sizes; 3) Transferability from applicator onto the crop; 4) Long-lasting adhesion of the particles onto the crop; 5) Avoidance of phytotoxicity or other undesired impacts on the crop; and 6) Ability to biodegrade or be otherwise disposed of by environmentally friendly means. Task 4. Involve stakeholders in problem identification and implementation of results.

Progress 07/01/18 to 02/28/19

Outputs
Target Audience:With this project, ISCA aims to strengthen and expand the commercial market for pheromone-based control of agricultural pests by introducing one of the first effective, commercially viable MD products for use in corn and other row crops, SPLAT FAW, for control of fall armyworm. Large-scale field crops, such as those targeted by SPLAT FAW, are expected to be a particularly important segment of the future global market for IPM practices relying on insect pheromones, especially as pest resistance to insecticidal Bacillus thuringiensis (Bt) proteins incorporated into transgenic crops as well as to conventional insecticides becomes more widespread. SPLAT FAW will be of significant interest to conventional and GM-crop farmers, as it will allow them to continue to use transgenic Bt crop strains despite evolving FAW resistance to those proteins. This would allow them to continue to benefit from all the advantages of these desirable bio-engineered traits, such as the control of other GM trait-susceptible moths and herbicide resistance. Use of SPLAT FAW could also reduce the need for corn, soy, and cotton farmers to keep refuge areas with non-GM crop strains, which will make it easier for farmers to grow Bt crops and alleviate refuge non-compliance issues. SPLAT FAW will also be of interest to organic farmers. Use of chemical pesticides and genetic modification to control pests in agriculture remains highly controversial in the US and abroad. Concerns about environmental damage and human health risks associated with overuse of chemical pesticides has spurred substantial growth in the organic food market, and ongoing controversy over GM crops has resulted in GMO bans in many countries and jurisdictions. SPLAT FAW will be an environmentally sustainable alternative for non-GMO farmers, who export their crops to such areas, with no environmental damage or downstream health risks to workers or consumers. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest?A major component of ISCA's Phase I and Phase II projects for the USDA SBIR program consists of establishing and maintaining informative and productive relationships with the various stakeholder groups affected by a particular insect management problem or opportunity, from agricultural producers and their customers, manufactures and distributors, to government officials and pest control advisors. ISCA is currently in talks with GM seed producers who are very interested in the further development of SPLAT FAW as a tool to protect crops, but more importantly, to protect and extend the commercial life of their GM products. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? The objective of this project is to develop an effective SPLAT FAW formulation to disrupt the mating of FAW in corn and other row crops, thereby suppressing the pest's population in the treated area as well as the damage inflicted to the crop. Phase I studies on the development of SPLAT FAW have produced excellent results. ISCA completed successful trials on 60 ha of corn in Argentina, where FAW pressure is strong. SPLAT FAW-treated fields showed substantially less leaf damage and kernel loss from FAW larvae feeding than a control field of the same size. ISCA also formulated SPLAT FAW for tractor applications and tested the product applied in this way over 1,038 ha of corn under FAW pressure in Brazil, with similar results. SPLAT FAW formulations were registered for commercial use with US Environmental Protect Agency (EPA) in late 2018. Task 1. Formulate the optimal pheromone blend into SPLAT FAW. ISCA's SPLAT FAW was formulated as a flowable matrix with the active ingredient pheromone blend concentration carefully balanced betweenoptimal efficacy and affordability for the customers. Task 2. Determine the effect of SPLAT FAW on FAW populations in field conditions. Argentina field trial in non-Bt crops. The first field trial of ISCA's PI SPLAT FAW prototype was conducted near Tolloche, in the Salta Province of northeast Argentina, experiencing high FAW pest pressure. Sixty ha of non-Bt maize crops were assigned to receive treatment with a formulation of SPLAT FAW (0.5 kg/ha), while an additional 60 ha were designated as control. Both treatment and control fields were treated with conventional chemical insecticides at V5 and V7-V8 vegetative stages. SPLAT FAW was applied via specially designed dispensers attached to motorcycles to evenly distribute dollops of SPLAT FAW (2,500 ~200-mg point sources/ha) over the plot. Two applications of SPLAT FAW were made, the first at the V5 and the second at the V10 vegetative stage. The effect of this treatment was assessed on the basis of the number of adult male FAW captured in pheromone-baited traps, leaf damage to the crop, and kernel damage. The number of male moths captured in pheromone-baited delta traps was greatly reduced in the fields treated with SPLAT FAW, compared to those treated only with insecticide. At the VT (tassel) stage, the difference was particularly dramatic, with each trap averaging 6.8 moth captures per trap in fields treated with two applications of SPLAT FAW, compared to an average of 61.75 moths captured per trap in the control field. This indicates that nearly 90% of male moths were unable to find mates in the treated fields. In this kind of study, the traps emitting pheromones act as stand-ins for virgin females that emit the same pheromones to attract males. If the male moths can't find their way to the traps because of the abundance of synthetic pheromones emitted from SPLAT FAW dollops in the field, this indicates that they cannot find the female moths either, because of their inability to follow the pheromone plumes emitted from the delta traps. Damage to leaves was also reduced in SPLAT FAW-treated fields. At the V4 stage, before the first SPLAT treatment, the field assigned to receive that treatment had 34% of plants with levels of damage rated at Stage 3 or worse on the Davis scale, a visual assessment system designed to quantify this type of damage, compared to 28% in the control field. SPLAT treatments appeared to keep the leaf damage at the same level throughout the life of the plant (35% at Stage 3 or worse at V10), while the leaf damage more than doubled in the control field (57% at Stage 3 or worse at V10). Damage to corn ears was also reduced in crops treated with SPLAT FAW. At harvest time, sampled ears from SPLAT FAW-treated plots averaged 2.1 cm2 in damage, compared to 2.9 cm2 in the control plots. The yield losses from FAW pressure were reduced by a significant 38% by the SPLAT FAW treatment. Brazil field trial in Bt corn. ISCA conducted a second field trial of SPLAT FAW in February 2019, during which the formulation was applied by tractor in the state of Mato Grosso do Sul, Brazil. (ISCA's attractant for Noctuidae moth species made of plant volatiles) blended with the insecticide, methomyl; SPLAT FAW alone; and control (no treatment). The first treatments of SPLAT FAW only and SPLAT FAW + Noctovi + insecticide were applied by tractor during the seeding stage, a day after the corn plantings on Feb 21 and 22, 2019. Five hundred g of SPLAT FAW were applied per ha, with ~1,000 0.5-g dollops (each 15-20 mm in size) applied per ha. The second treatments were applied by during the V5 of the crop's growth, at the same rate. The performance of the SPLAT FAW mating disruption formulation was assessed using the same metrics as in the Argentina study. In addition, FAW larvae were counted on a weekly basis, with larvae classified according to life stages. Two applications of SPLAT FAW achieved a trap shutdown rate of 55-100% over the course of the trial. Male moth capture rate in SPLAT FAW-treated plots ranged from 0-0.42 moths per trap per day, compared to 0-1.42 moths per trap per day in plots treated with insecticides only. On all sampling dates on which leaf damage was reported with the exception of V2 and V7, lower rates of this damage were observed in SPLAT FAW-treated plots than in insecticide-treated plots. At four sampling time points--those occurring at the V4, V5, V6, and V7 growth stages of the Bt crop--rates of leaf damage exceeded the established threshold above which insecticide sprays are deemed necessary. In contrast, the damage threshold was exceeded six times on plots that did not receive treatment with SPLAT FAW (insecticide only), during V4, V5, V6, V7, V8, and V9 sampling dates. SPLAT FAW-treated plots showed lower rates of FAW-infested plants on four out of seven sampling dates on which evidence of infestation was found: V3, V4, V6, and V8. Percentage of infested plants ranged from 0-45% in crops treated with SPLAT FAW and insecticides, peaking at the V7 growth stage, versus 0-75% in crops treated with insecticides alone, peaking at V8. Lower total numbers of larvae, accumulated between V2 and V10, were detected in Bt crops treated with SPLAT FAW + insecticides than in the same crop treated only with insecticides. Final assessment of FAW-related damage to corn ears harvested from the Bt crop fields subjected to the two experimental treatments are planned for [target date]. These results will be submitted in an addendum to the PI final report. Task 3. Involve stakeholders in problem identification and implementation of results. In addition to continuing outreach and engagement with the row crop growers who will ultimately purchase and use SPLAT FAW (See response to later question re: Dissemination of project results to communities of interest.), ISCA has achieved a major advance toward successful commercialization of this MD product. In November 2018, ISCA obtained EPA registrations for its blend of semiochemical AIs and three SPLAT FAW formulations containing different concentrations of these AIs mixed with our SPLAT-slow release matrix, which is made of environmentally safe food grade materials, including wax, vegetable oils, water, and emulsifiers. The AIs are environmentally safe sex pheromone constituents (Z)-9-tetradecenyl acetate, (Z)-11-hexadecenyl acetate, and (Z)-7-dodecenyl acetate. Obtaining EPA registrations is a crucial, legally required milestone on the path toward commercialization, and the acquisition of separate registrations for the pheromone blend and three field formulations now gives ISCA great flexibility in meeting grower needs developing specific products for marketing.

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