Source: Geo-Spider, Inc submitted to
ADVANCING OVER THE TOP CITRUS HARVESTING EQUIPMENT FOR FRESH MARKETS: HARVESTING ARM DEVELOPMENT
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1016009
Grant No.
2018-33610-28228
Cumulative Award Amt.
$99,921.00
Proposal No.
2018-00287
Multistate No.
(N/A)
Project Start Date
Jul 1, 2018
Project End Date
Feb 29, 2020
Grant Year
2018
Program Code
[8.13]- Plant Production and Protection-Engineering
Recipient Organization
Geo-Spider, Inc
4406 NW 77 Terrace
Gainesville,FL 32606
Performing Department
(N/A)
Non Technical Summary
Numerous challenges face the Florida and U.S. citrus industries, including global market pressure, urban and environmental pressures, labor issues, and emerging diseases and pests, thus underscoring the need for new production approaches. Over the last decade, over 200,000 acres of Florida citrus production has been lost due to the citrus canker eradication program and citrus greening known as HLB. HLB is now considered endemic in Florida and hundreds of thousands of acres are in step decline, with minimal hope of finding remediation solutions. Long term hope rests on finding HLB resistant varieties, and developing advanced management strategies that can control the psyllid population, repel them from groves, and manage trees in an optimal economic framework. One approach being considered is Advanced Production Systems (APS) that use high density semi-dwarfed trees, and open hydroponics with optimized nutrient and water availability, which accelerates plant growth. When combined with HLB tolerant rootstocks, the concept seeks to increase yield production per acre, while simultaneously shortening the time to return on investment, which means that grove life can be shortened by disease pressure and still remain viable economically. However, this new grove architecture will require new equipment systems to manage production and harvesting. The concept proposed by GeoSpider, Inc. will offer a broad range of production and harvesting implements, such as mass and selective harvesting, spraying, hedging, and mowing.In this Phase I project, we will advance a strategic aspect of selective harvesting which will improve harvestability of fresh market fruit. An integrated hybrid harvesting arm will be developed to selectively remove fruit on the canopy surface or within the canopy interior. We believe that a hybrid arm that takes advantage of the speed, strength and accuracy of an articulated manipulator, coupled with the dexterity improvements of hyper-redundant manipulators will have unique performance characteristics. Scalability must be kept in mind since it is likely that each mobile harvester will carry 4 to 8 harvesting arms, thus multiplying the harvesting throughput, but at the same time increasing the complexity of workspace planning and collision avoidance. Leveraging prior research by the University of Florida PI's, GeoSpider, Inc will further develop a serial link maco-positioning manipulator equipped with a hyper-redundant forearm. Foundational controls will be developed for this Phase I prototype to demonstrate proof of concept in a laboratory setting at the UF citrus harvesting laboratory. Appropriate experimental methods will be implemented to evaluate the hybrid manipulator's performance in terms of; 1) workspace reach, 2) dexterity, 3) harvesting cycle speed, 4) stability, and 5) end point precision.
Animal Health Component
75%
Research Effort Categories
Basic
0%
Applied
75%
Developmental
25%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
40209992020100%
Knowledge Area
402 - Engineering Systems and Equipment;

Subject Of Investigation
0999 - Citrus, general/other;

Field Of Science
2020 - Engineering;
Goals / Objectives
The Florida citrus industry is facing growing global market pressures that threaten its long-term viability.The combination of low commodity prices both domestically and abroad, high U.S. labor prices and low labor productivity present significant challenges for the U.S. citrus industry.Over the last decade, over 200,000 acres of Florida citrus production has been lost due to the citrus canker eradication program and citrus greening known as HLB. While citrus canker is a significant threat to fresh citrus marketability, canker does not affect the quality of processed fruit. HLB, on the other hand, if left unchecked, kills an infected mature tree within 5 years and threatens the survival of the entire Florida Citrus Industry.Long term hope rests on finding HLB resistant varieties, and developing advanced management strategies that can control the psyllid population, repel them from groves, and manage trees in an optimal economic framework.One approach being considered is Advanced Production Systems (APS) that use high density semi-dwarfed trees, and open hydroponics with optimized nutrient and water availability, which accelerates plant growth. When combined with HLB tolerant rootstocks, the concept seeks to increase yield production per acre, while simultaneously shortening the time to return on investment, which means that grove life can be shortened by disease pressure and still remain viable economically. However, this new grove architecture will require new equipment systems to manage production and harvesting.Autonomous operations and equipment are well suited to APS, which, in tree crops, necessarily involve closely spaced smallish plants. Such trees have known efficiencies in their cultural and harvesting management and constitute ideal orchard systems for easy autonomous scouting, pruning, mowing, spraying, and harvesting.Robotic solutions for fresh market fruit and vegetable harvesting have been studied by numerous researchers around the world during the past several decades.Past robotic harvesting efforts have failed to achieve harvesting efficiencies greater than 70 to 80%. The majority of these inefficiencies can been attributed to interior fruit which are partially or totally occluded by leaf and limb obstructions, which reduces detection efficiency, obstructions which hinder reaching target, and gripper failure, all of which reduce harvesting efficiency.This projectfocuses on fresh fruit harvesting, where the fruit must be carefully handled to prevent bruising and punctures to the peel. The main objective of our research tasks is to develop a fresh market citrus harvester composed of a specialized selective harvesting end-effector, unique hyper-redundant harvesting arm, and a vision-based fruit localization and servo control.In the current Phase I proposal, we will be focusing on developing the harvesting arms that will be used to selectively remove fruit on the canopy surface and within the canopy interior We believe that a hybrid arm that takes advantage of the speed, strength and accuracy of an articulated manipulator, coupled with the dexterity improvements of hyper-redundant manipulators will have unique performance characteristics. To accomplish this we have identified a series of development tasks and goals with the primary focus being on developing and fabricating the hybrid harvesting arm and integrating it with the actuators, sensors and control system. We will then conduct prelimenary functionality tests to determine if it will be able to meet the design requirements.
Project Methods
This proposal focuses on fresh fruit harvesting, where the fruit must be carefully handled to prevent bruising and punctures to the peel. The main objective of our Phase I research tasks is to develop a fresh market citrus harvester composed of a specialized selective harvesting end-effector, unique hyper-redundant harvesting arm, and a vision-based fruit localization and servo control. In our future planned Phase II, we will integrate the Selective Harvesting components with the GroveMasterâ„¢ system platform equipped with a fruit handling system and conduct field trials.In the current proposal, we will be focusing on developing the harvesting arms that will be used to selectively remove fruit on the canopy surface and within the canopy interior We believe that a hybrid arm that takes advantage of the speed, strength and accuracy of an articulated manipulator, coupled with the dexterity improvements of hyper-redundant manipulators will have unique performance characteristics. The following development tasks will be explored.Revise design and fabricate forearm mechanical skeleton with integrated fluid powerDesign and fabricate the forearm stabilizing spring/damper assembliesIntegrate the mechanical/power/sensor components with the controllerIntegrate with the hydraulically actuated macro positioning manipulatorImplement the control and instrumentation scheme to be used during testingPerformance testing and analysisProduct evaluation, and revise commercialization plan.

Progress 07/01/18 to 02/29/20

Outputs
Target Audience:The target audience is the Florida Citrus Industry. We continue to reachout and contact Florida citrus growers to discuss our technology development efforts and progress, as well as seek support for supplemental funding. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project has supported the work of an MS student's thesis, and allowed a Post Doctorate to develop advanced design, analysis and experimentation skills. How have the results been disseminated to communities of interest?Publications have been presented at international conferences and submitted and published in referred journals. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? This project focused on the development of a new harvesting manipulator concept, that would be composed of two sections. First a serial link manipulator section that would provide speed and reach for the harvesting arm within the harvesting zone of a citrus tree. This section would mimic the behaviour of a human's, shoulder, upper arm and elbowThe second would be composed of a highly redundant continuum manipulator that would mimic the behaviour of a human forearm and wrist. This two components have been designed, modeled and built at various levels of completion with in this and prior studies. In this current work we focused mostly on the second redundant continuum section. Significant time was invested in developing the solid body models of the arm to insure that the arm would have acceptable reach, dexterity, and structural/mechanical strength. Payload tests were conducted to evaluate the material and component sizing and designs. Finite element analysis was conducted to insure that the design would be capable of handling static and dynamic loading.

Publications

  • Type: Journal Articles Status: Accepted Year Published: 2019 Citation: You(g), K., Burks, T., and Schueller, J. 2019. Development of an Adaptable Vacuum Based Orange Picking End Effector. Agricultural Engineering International: the CIGR Ejournal., 21(1): 5866.
  • Type: Journal Articles Status: Accepted Year Published: 2019 Citation: Gangadharan(g), S., Burks, T., and Schueller, J. 2019. A Comparison of Citrus Canopy Profile Generation Approaches using Ultrasonic and Leddar Sensors. Computers and Electronics in Agriculture, Vol. 156, pp. 71-83.


Progress 07/01/18 to 06/30/19

Outputs
Target Audience:The target audience is the Florida Citrus Industry. We continue to reachout and contact Florida citrus growers to discuss our technology development efforts and progress, as well as seek support for supplemental funding. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?We have employed a recent Masters graduate as a part time design engineer and he is working on design optimization. He hopes to later pursue a PhD working on advanced control topics for the future development of the functional commercial prototype. How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?We plan to finish design optimization within the next month and then begin fabricating the Phase I prototype. From there laboratory experiments will be conducted to validate the performance of the new concept citrus harvesting manipulator. This will form the basis for a Phase II proposal along with ourother research efforts.

Impacts
What was accomplished under these goals? We are still early in development, but the progress made in modeling concept harvesting arms will help us optimize the arm design. We have developed a Solidworks model of the new concept, and will hopefully generate fabrication drawings with in the next couple months. From there we will build the prototype and conduct feasibility testing.

Publications