Progress 01/26/15 to 05/02/16
Outputs Target Audience:The target audience could be the food and meat scientists in academia and industry who are working on product safety and quality improvement. People working in meat and poultry plant for fresh meat andfurther processing areas werethe main audience as the results of this project cam be implemented to their products. In addition, consumers who are looking for good quality and safety meat products were a target audience because one of major goals of this project was to improve product safety by eliminating pathogenic populations on carcasses and finish products. Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided?Thanikarn Sansawat was a PhD student, graduated and became an assistant professor witha strong training for microbial analysis, various intervention strategies for Listeria, and meat processing technology. Pranjal Singh is a PhD student. He has been learning in poultry processing, property of loosely- and tightly-associated bacteria, scanning electron microscopy, confocal image, and skin histological technique. Dr. Lee is a post doctor. He is learning microbial analysis, intervention strategies for Salmonella and Campylobacter, and carcass color evaluation. How have the results been disseminated to communities of interest?Pranjal Singh made three presentations at the Annual Meeting of the Poultry Science Association (Louisville, Kentucky) in July 2015. Two manuscripts describing the results of antimicrobial effects on Listeria and Salmonella havebeen published in Food Control in 2016 and Poultry Science 2015. Two manuscripts for improving product quality and safety using a novel casing were published in Meat Science in 2016 and Journal of Food Engineering in 2015. One dissertation was published at Michigan State University in 2015. What do you plan to do during the next reporting period to accomplish the goals?This project will be transported from Michigan State University (MSU) to California Polytechnic State University (Cal Poly) to be conducted continuously from 2016. The PD (Dr. Kang) of this project moved his position from MSU to Cal Poly as of January 4th, 2016. During the next reporting period, the intervention strategy on broiler cardcasses will be continuouslly evalulated.
Impacts What was accomplished under these goals?
Our first major goal of "Sodium and fat reduction in processed meats" has been address in Project MICL08502. Our second major goal was to address "Listeria monocytogenes (L. monocytogenes)reduction in processed meats".Hop extracts have been reported to possess antimicrobial activity against L. monocytogenes. Organic acids also are well documented to inhibit Listeria in meat and poultry products. In our previous study, the mixture of 80% potassium acetate and 20% potassium diacetate (PAPD), out of nine organic acid mixtures from Niacet b.v. (Tiel, The Netherlands), showed the best antilisterial activity in hot dog. Currently, eight hop acid extracts were obtained from Kalsec® Inc., which are alpha-acid, beta-acid, acid-iso, acid-tetra, potassium-iso, potassium-hexa, potassium-tetra, and potassium-rho. Hence, the purpose of this study was to evaluate antilisterial effect and thermal stability of the eight hop acid with/without PAPD in trypticase soy broth with yeast extract (TSBYE). The hypothesis of this research was that the combination of hop extracts and organic acid salts would bring synergistic effects in L. monocytogenes inhibition. We found that Listeria population decreased from 5.7 log CFU/mL to < 1.0 log CFU/mL when incubating Listeria in the mixtures of 0.5% PAPD and 25 ppm hop acids, which were PAPD/alpha-acid, PAPD/beta-acid, or PAPD/acid-tetra. The minimal inhibitory concentration was 6.3 ppm for alpha-acid, beta-acid and acid-tetra, with 12.5 ppm seen for K-tetra and K-hexa. During the incubation of hop extracts at 5 ppm/7C for 6 days, listeristatic effect was observed in the hop/PAPD mixtures and PAPD at 0.5 and 1%, with no listeristatic effect seen for a single addition of hop acids except for beta-acid. These findings indicated that the combination of hop/PAPD provided both stable and synergistic effects against Listeria growth compared to any single addition, regardless of incubation temperature and addition amount. Our third major goal was to address "Salmonella and Campylobacter reduction in poultry products". For many years, raw broiler meat has been identified as one of the major sources of bacterial foodborne illness, especially salmonellosis and campylobacteriosis. Two potential reasons for the lack of reduction in the infection rate could be: 1) ineffective bacterial control strategies on farms and at processing plants, and 2) inaccurate sampling methods leading to false-negative results when pathogens are physically present on the carcasses. Mechanisms involving structural and chemical factors for bacterial attachment and detachment need to be elucidated to address the limits of bacterial detection. Loosely associated bacteria can likely contribute to cross-contamination from bird to bird, while tightly associated bacteria can survive during processing and cause problems, thereafter. Therefore, the goal of this study was to evaluate the strength of bacterial attachment to broiler carcass using the three detection methods of swabbing, stomaching, and grinding. In this project, we evaluated the effects of six dipping treatments with/without brushing on broiler breast skin for bacterial reduction and structural changes as follow: 1) two times of tap water dip at 25C (TWD/TWD), 2) TWD/TWD with brushing (TWD/TWD/B), 3) TWD followed by TSP at 8%/25C (TWD/TSP), 4) TWD followed by HWD at 71C (TWD/HWD), 5) TSP followed by HWD (TSP/HWD), and 6) TSP/HWD with brushing (TSP/HWD/B). We observed that TSP/HWD significantly reduced populations of mesophilic aerobic bacteria (MAB), Escherichia coli (E. coli), and total coliforms by 1.1, 0.9 and 1.0 log CFU/g, respectively, and Salmonella prevalence by 53.3% (P < 0.05), whereas TWD/TSP and TWD/HWD showed intermediate reductions (P < 0.05). Upon brushing, TSP/HWD/B showed a more effective reduction of MAB, E. coli, and total coliforms, and the prevalence of Salmonella than TWD/TWD/B (P < 0.05). Comparing two sampling methods, stomaching released fewer MAB and total coliforms (named loosely-associated cells) than subsequent grinding of the stomached skin (named tightly-associated cells), with no difference observed for E. coli numbers or Salmonella prevalence. Compared to TWD/TWD and TWD/TWD/B, both TSP/HWD and TSP/HWD/B generally resulted in darker, less reddish, and more yellowish breast skin. Scanning electron microscope and histological images indicated that both TSP/HWD and TSP/HWD/B had deeper skin penetration than controls or TWD/HWD and TWD/TSP, supporting the greater antimicrobial activities of TSP/HWD and TSP/HWD/B. However, TSP/HWD and TSP/HWD/B treatments resulted in skin color changes on broiler carcasses. Based on these results, the combination of three treatments (trisodium phosphate, hot water, and brushing) resulted in the best decontamination of broiler carcasses, with intermediate results observed for trisodium phosphate or hot water dip, compared to the no treated control. However, the combination increased yellowness of the carcass skin. Based on these results, additional research is needed to elucidate the effects of trisodium phosphate, hot water, and brushing parameters including time, temperature, pressure, and bristle properties on improvement of broiler carcass safety and optimization of carcass appearance.
Publications
- Type:
Journal Articles
Status:
Published
Year Published:
2016
Citation:
Sansawat T., Lee HC, Zhang L, Ryser ET. and Kang I. Antilisterial effects of different hop acids in combination with potassium acetate and potassium diacetate at 7 and 37C. Food Control. 59:256-261.
- Type:
Journal Articles
Status:
Published
Year Published:
2016
Citation:
Adzaly, N. Z., A. Jackson, R. Villalobos-Carvajal, I. Kang and E, Almenar. Performance of a novel casing made of chitosan under traditional sausage manufacturing conditions. Meat Sci. 113:116-123.
- Type:
Journal Articles
Status:
Published
Year Published:
2015
Citation:
Singh P., H.C. Lee, K.B. Chin, S. D. Ha and I. Kang. 2015. Quantification of loosely- and tightly-associated bacteria on broiler carcass skin using swabbing, stomaching and grinding methods. Poultry Science 94:3034-3039.
- Type:
Journal Articles
Status:
Published
Year Published:
2015
Citation:
Adzaly NZ, Jackson A, Villalobos-Carvajal R, Kang I, and Almenar E. 2015. Development of a novel sausage casing. Journal of Food Engineering. 152:24-31.
- Type:
Theses/Dissertations
Status:
Published
Year Published:
2015
Citation:
EFFECTS OF HOP ACID AND ORGANIC ACID SALT MIXTURES ON THE INHIBITION OF LISTERIA MONOCYTOGENES at Michigan State University.
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Progress 01/26/15 to 09/30/15
Outputs Target Audience:People in meat industry, meat scientists in scientific conferences, students in my classes, many consumers of meat products Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided?Through the performance of the research projects, one post-doctor, two PhD students, and one MS student have been trained. This summer, one of graduate students received a PhD degree with an offer for an assistant professor position in Thailand. So the new professor is expected to continuously train people in Thailand. This summer, one MS student received a job offer from JBS (a leading meat processing company) immediately after a summer internship. She is expected to train JBS employees in Brazil and United States upon hiring. The research results will be included to one of my courses, Food Processing - Muscle Foods (ANS/FSC 433), targeting junior and senior students in Animal Science and Food Science & Human Nutrition at MSU. The scholarly results will also be introduced to junior/senior students in Advanced Professional Seminar in Food Science (FSC 422). How have the results been disseminated to communities of interest?Results of current research projects have been presented to several scientific conferences, published in peer-reviewed journals, and printed in peer-reviewed book chapter. Principal investigator was invited to present the research results for meat quality improvement in Midwest Poultry Federation Convention, St. Paul. Minnesota. To improve product safety, the results of bacterial decontamination on broiler were presented to quality assurance director, plant manager and other employees at Miller Poultry, Orland, IN. The methods and results of the study for quality improvement and sodium reduction have been published in a way of patent application. What do you plan to do during the next reporting period to accomplish the goals?The projects will be conducted as they are scheduled with a minor change as follow: For the muscle quality improvement and/or sodium reduction using new processing method, the project will be continued to: Evaluate preparation methods of hot-boned/crust-frozen muscle and compare the functionality of the hot-boned and chill-boned meats. Evaluate protein structural/functional changes as a function of cold mixing conditions (e.g., temperature, time, shear rate). Identify the optimal raw meat preparation and mixing technology to generate low-sodium and/or low-fat products with quality comparable to traditional preparations. For the decontamination of bacteria on broiler carcasses, the project will be continued to: Assess the prevalence of MAB and Salmonella after hot water dipping (HWD), brushing (B), and HWD with brushing (HWD-B). Assess bacterial populations and skin color on broiler carcasses receiving the best treatment during storage at refrigerated room. For the inhibition of Listeria monocytogenes using hop acid and potassium acetate/potassium diacetate (PAPD), the project will be postponed until the availability of encapsulated hop acids. Encapsulated hop acid is considered to prevent hop sequestration by lipid and protein in foods.
Impacts What was accomplished under these goals?
In 2014, three major research projects have been conducted for the improvement of meat quality and safety. In study I, combined technique of rapid muscle obtaining after animal slaughter (called hot boning, HB), crust-freezing air chilling (CFAC), and cold meat mincing has been investigated for sodium reduction in protein gel, meat quality improvement in broiler fillets, and post-mortem muscle characteristics of turkeys in two genetic strains. Implementation of cold meat mincing to the HB-CFAC fillets resulted in salt reduction by half with no textural quality loss in cooked protein gel. Using CFAC in broiler carcass chilling, air chilling time of broiler was significantly reduced from 140 to 68 min, which was similar to the chilling time (62 min) of conventional water immersion. Implementing muscle tension (MT) to CFAC, tenderness of breast fillets was increased more than the fillets with no MT at 24 h post mortem. In comparison of turkey breast property, little pH difference was found on early post mortem muscle between faster growing versus slower growing turkey strains. Implementation of this research technique will bring a positive impact on national public health, quality improvement, and processing efficacy due to low sodium, quality law meat, and chilling time reduction, respectively. In study II, Inhibition of Listeria monocytogenes in liquid media and processed meats has been studied using 8 hop acid extracts, potassium acetate-potassium diacetate (PAPD), and their combinations. Results indicated that the combination of hop acid and PAPD inhibited Listeria growth more than any single application in liquid media. The minimal inhibitory concentration in liquid media was 6.3 ppm for two major hop acids (α- and β-acids), with > 12.5 ppm required for the remaining hop acids. However, hop α- and β-acids at 5 ppm did not inhibit L. monocytogenes in deli-style meat during storage at 4 and 7oC, while the hop/PAPD combinations were listeristatic, regardless of the hop acid type. Similar results of no inhibition were observed in skim milk and 2% milk containing α- or β-acid at 5 ppm. The lower inhibitory activity in actual foods than in liquid media is expected from the sequestration of hop acids by lipid and protein in food. As a result, hop acid more than 750 ppm at 37oC and 500 ppm at 7oC was required to inhibit Listeria in turkey slurry. These results indicate that formulation of single hop acid to meat paste required 100 or more times greater than the requirement (5 ppm) in liquid media. Dut to the high concnetration of hop acids, sensoroy qualty of deli-style turkey has not been conducted. Study III: Poultry meat has been attributed to one of major sources for bacterial foodborne illness, especially salmonellosis and campylobacteriosis. Two potential reasons for the high foodborne illness could be: 1) ineffective bacterial control strategy on farms and at processing plants, and 2) inaccurate sampling methods leading to false negative results when pathogens are physically present on the carcasses. In our research, bacterial populations of broiler skin were quantified by swabbing or stomaching for 10 times and by grinding the resulting skin (swabbed or stomached). Results indicated that less than 35% of total bacteria seemed loosely associated in the skin, whereas more than 65% looked tightly associated which were not recovered by stomaching or swabbing. The unique outcome of this study is to indicate that major portions of tightly-associated bacteria were remained even after 10 swabbings or 10 stomachings but recovered after grinding the skin. As a result, more reliable detection methods such as sample grinding are required to detect loosely- and tightly-associated bacteria on poultry carcasses. The sampling techniques and subsequent results in this research can impact on preventing any false negative results and unknown introduction of pathogens during food processing. The research for bacteria decontamintion on broiler carcasses using hot water dipping, trisodiun phophate dipping, and brusing is being conducted now.
Publications
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2015
Citation:
Sing, P. H.C. Lee, T, Sansawat, K.B. Chin, and I. Kang. Combination of trisodium phosphate and hot water dipping effectively eliminated bacteria populations on broiler carcass skin. PSA annual Meeting. Louisville, KY. Jul. 2015.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2015
Citation:
Sing, P. H.C. Lee, K.B. Chin, and I. Kang. Quantification of loosely- and tightly-associated bacteria on broiler carcass skin using swabbing, stomaching and grinding methods. PSA annual Meeting. Louisville, KY. Jul. 2015.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2015
Citation:
Mar 18, 2015 Prevention of Pale, Soft, Exudative (PSE) Turkey Meats Using Cold-batter Mincing of Hot-boned Crust-frozen Air-chilled Turkey Breasts. Midwest Poultry Federation Convention. St. Paul. Minnesota. USA.
- Type:
Journal Articles
Status:
Submitted
Year Published:
2015
Citation:
Lee., H. C., M.A. Erasmus, J. C. Swanson. H. G. Hong I. Kang. Improvement of turkey breast meat quality and cooked gel functionality using hot-boning, quarter sectioning, crust-freeze-air-chilling and cold-batter-mincing technologies.
- Type:
Journal Articles
Status:
Submitted
Year Published:
2015
Citation:
Adzaly, N. Z., A. Jackson, R. Villalobos-Carvajal, I. Kang and E, Almenar. 2015. Performance of a novel casing made of chitosan under traditional sausage manufacturing conditions
- Type:
Theses/Dissertations
Status:
Accepted
Year Published:
2015
Citation:
EFFECTS OF ORGANIC ACIDS, HOP ACIDS AND THEIR MIXTURES ON THE INHIBITION OF LISTERIA MONOCYTOGENES.
* Served as a major adviser
- Type:
Journal Articles
Status:
Accepted
Year Published:
2015
Citation:
Singh P., H.C. Lee, K.B. Chin, S. D. Ha and I. Kang. 2015. Quantification of loosely- and tightly-associated bacteria on broiler carcass skin using swabbing, stomaching and grinding methods. 2015. Poultry Science
- Type:
Journal Articles
Status:
Accepted
Year Published:
2015
Citation:
Erasmus, M.A., H.C. Lee, I. Kang, and J. C. Swanson. 2015. Relationship between temperament and postmortem muscle characteristics in turkeys of two genetic strains. 2015. Poultry Science
- Type:
Journal Articles
Status:
Awaiting Publication
Year Published:
2015
Citation:
Sansawat T., Lee HC, Zhang L, Ryser ET. and Kang I. 2015. Antilisterial effects of different hop acids in combination with potassium acetate and potassium diacetate at 7 and 37oC. Food Control
- Type:
Journal Articles
Status:
Published
Year Published:
2015
Citation:
Adzaly NZ, Jackson A, Villalobos-Carvajal R, Kang I, and Almenar E. 2015. Development of a novel sausage casing J. Food Engineering. 152:24-31.
- Type:
Book Chapters
Status:
Published
Year Published:
2015
Citation:
Kang I, and Singh P. 2015. Muscle protein, In Applied food protein chemistry. P 363-392. Blackwell Pub. West Sussex, United Kingdom.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2015
Citation:
Sing, P. H.C. Lee, T, Sansawat, M. Silva, K.B. Chin, and I. Kang. Reduction of loosely- and tightly-associated bacteria on broiler carcass skin using the combination of trisodium phosphate and hot water dip with or without brushing. PSA annual Meeting. Louisville, KY. Jul. 2015.
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