Source: XPLOSAFE, LLC submitted to
TECHNOLOGY FOR REMOVAL OF HEAVY METALS AND ARSENIC FROM JUICE
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
TERMINATED
Funding Source
Reporting Frequency
Annual
Accession No.
1002858
Grant No.
2014-33610-21947
Project No.
OKLK-2014-00610
Proposal No.
2014-00610
Multistate No.
(N/A)
Program Code
8.5
Project Start Date
Jun 1, 2014
Project End Date
May 14, 2015
Grant Year
2014
Project Director
Pitchimani, R.
Recipient Organization
XPLOSAFE, LLC
1414 S SANGRE RD
STILLWATER,OK 740741810
Performing Department
(N/A)
Non Technical Summary
The discovery that many fruit juices and brown rice syrup contain significant concentrations of arsenic or heavy metals such as lead and cadmium has raised concern amongst the public, government regulators, and food and juice producers. This contamination occurs both from natural and anthropogenic sources such as industrial pollution, arsenical herbicides and pesticides etc. While the levels of the contaminants are sufficiently low to not result in acute poisoning, chronic exposure at levels above those deemed unsafe by the EPA may result in health problems. In particular, young nervous systems are markedly sensitive to heavy metal exposure. Juice purification is extremely challenging since it is a complex blend of nutrients, minerals, flavors, polyphenols, antioxidants, etc. It is very difficult to remove the undesirable species and leave the beneficial ones untouched. The high acidity of juice (e.g. apple juice pH is 3.35 - 4.00 and grape juice pH is 3.4-3.8) also makes purification a challenge since many of the technologies for treating water fail at low pH or result in the dissolution of the sorbents in the juice. Therefore, there is a strong need for novel highly efficient, low-cost, and selective methods for removal of toxic metals and arsenic from juice. Such technologies are the target of this proposal.XploSafe's proposed technology includes a mineral that exchanges a healthy, beneficial ion (calcium) very selectively for the heavy metal. These mineral have a high capacity for heavy metals. Unlike heavy metals, arsenic is present in juice as inorganic or organic oxides that are usually anionic thus the treatment method must be different. XploSafe has developed a metal oxide/gelatin composite that has high affinity for arsenic (as arsenite, arsenate, methylarsenate, and dimethylarsenate), performs well at pH as low as 3.0, and can be readily synthesized in the form of beads for columns that rapidly remove arsenic from juice.Overall, the proposed solution for removal of heavy metals and arsenic from juice are low-cost, easy to operate, minimize production of undesirable residuals and energy use, and can facilely produce juice that is nutritious and safe for consumption by the public. The proposed research will ensure that the new technologies do not add any foreign or deleterious materials into the juice and that they do not alter the nutrition or quality of the juice. The Phase I research will determine the capacity and rate of uptake of lead, cadmium, and arsenic species from juice and form the basis for scaling to pilot and commercial scale in Phase II (in collaboration with a juice processing company). The product will be extremely beneficial to juice processors, juice packers and juice blenders. Producers and processors of rice products such as brown or white rice, rice cakes, rice milk, rice syrup etc. and producers of baby foods stand to benefit from the proposed technology.
Animal Health Component
0%
Research Effort Categories
Basic
40%
Applied
40%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
71150102000100%
Goals / Objectives
The overarching goal of the proposed research is to determine the technical feasibility and assess the commercialization potential of the use of novel sorbents for removal of heavy metals and arsenic from juice. In Phase 1 we will synthesize the various sorbent materials and test them for removing heavy metals and arsenic from juice. We will obtain capacity and kinetic information that will be utilized in Phase II for scale-up to pilot scale and then to commercial scale. We will also demonstrate that the treatment process does not add any extraneous species into the juice. Also, several juice quality measurements will be made in Phase 1 to ensure that there is no deleterious effects on the juice. This will be expanded upon in Phase II where the full nutritional, compositional, and taste profiles of the treated juices will be investigated. There is a strong need for novel highly efficient, low-cost, and selective methods for removal of heavy metals and arsenic from juice. The public will benefit from an ensured supply of nutrition juice that is devoid of harmful contaminants. Treatment costs are projected to be only a few cents or less per liter.
Project Methods
In case of heavy metals, this project will build on the team's discovery that nanometric perovskite minerals very efficiently and selectively reacts with heavy metals and radionuclides such as lead, cadmium and mercury in an ion exchange process that releases a small amount of calcium back into solution. Since the entire metal oxide particle can completely react, the capacities for metal sorption can exceed 100% by weight providing both space-savings and economic advantage over relatively more expensive and lower capacity polymeric ion exchange materials. Ion exchange is a proven technology with effective treatment results for the removal of dissolved metals. As a result, there is significant infrastructure in place in which the new high capacity, high selectivity ion exchange materials can be employed. However, it should be noted that conventional polymeric ion exchange materials cannot be utilized to remove heavy metals and arsenic from juice because they are not sufficiently selective and often do not function well at low pH.

Progress 06/01/14 to 05/14/15

Outputs
Target Audience: The proposed technology will be applied in the removal of inorganic and heavy metal contaminants during the production of juices. As defined by FDA, juice means the aqueous liquid expressed or extracted from one or more fruits or vegetables, purees of the edible portions of one or more fruits or vegetables, or any concentrates of such liquid or puree. The product will be extremely beneficial to juice processors (bulk processors e.g. Milne Fruit Products Inc., marketing processors e.g. TreeTop Inc.), juice packers such as Coca Cola and juice blenders that combine concentrates from different sources with different quality attributes to match customer specifications (e.g. juice blend V8). Juice makers such as Jamba juice, Smoothie King could serve as a higher price point customer given their model of producing organic, high quality fresh juice for customers on demand. Producers and processors of rice products such as brown or white rice, rice cakes, rice milk, rice syrup etc. and producers of baby foods etc. stand to benefit from the proposed technology. Subsequent customers include pharmaceutical manufacturers (for removal of heavy metals contaminants), water purification filter providers (e.g. Culligan, Brita etc.), industrial water processing plants and even local households that could use filters developed from the proposed technology for household water filtration. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? XploSafe successfully completed the technical objectives of developing, testing and evaluating the use of two novel sorbent materials for selective and high capacity removal of contaminants (arsenic, cadmium and lead) from juice. The following tasks were completed over the course of the Phase I efforts: Preparation of mineral exchanger sorbent (Xtractite Z) as nanocrystalline powder followed by characterization to confirm active ingredient, purity etc. Preparation of mineral exchanger sorbent (Xtractite Z) on silica support followed by characterization to confirm loading by weight of the active ingredient, purity etc. Conduction of reactions between Xtractite-Z (mineral ion-exchange materials as powder and loaded pellets) to quantify removal of lead and cadmium from stock solutions and spiked juice samples. Uptake capacities for the removal of contaminants (cadmium and lead) were measured, reactions kinetics was determined, and selectivity in removal of contaminants (juice sample characterization pre- and post-exposure) was demonstrated. Preparation of metal oxide nanocomposites (Xtractite GN) followed by characterization to confirm active ingredient, purity etc. Conducted reactions between nanocomposites with arsenic containing stock solutions and spiked juice samples. Uptake capacities for the removal of contaminants (arsenate and arsenite) were measured, reactions kinetics was determined, and selectivity in removal of contaminants (juice sample characterization pre- and post-exposure) was confirmed. TCLP (EPA method 1311) was conducted on treated ion-exchange materials (Xtractite Z) to confirm the non-leaching properties of the developed mineral exchanger loaded silica pellets. Juice quality tests were independently conducted by Dr. William McGlynn, a food processing scientist at the Oklahoma State University's (OSU) Robert M. Kerr Food and Agricultural Products Center to confirm there is no deleterious effects on the juice post treatment with XploSafe sorbents developed during the Phase I efforts. In addition to the proposed Phase I SBIR efforts, XploSafe has successfully conducted preliminary tests for the removal of arsenic from wine. Three wine samples (Sample 1 Coastal Estates -Moscato, Sample 2- Cupcake Vineyard Pinot Grigo and Sample 3- Meange a Trios Folie) were treated with XploSafe's gelatinized metal hydroxide (Xtractite GN). Samples 1,2 and 3 contained 19.59 ppb, 3.19 ppb and 25.29 ppb of Arsenic; these were reduced to 1.77 ppb, 1.80 ppb and 0.89 ppb respectively within 24 hours which is well within the maximum acceptable safe daily intake limit.

Publications