Source: Sea Star International submitted to
PRODUCTION OF A NEW VACCINE FOR POULTRY TO PREVENT SALMONELLA
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
TERMINATED
Funding Source
Reporting Frequency
Annual
Accession No.
0228842
Grant No.
2012-33610-19529
Project No.
ARKW-2012-00045
Proposal No.
2012-00045
Multistate No.
(N/A)
Program Code
8.3
Project Start Date
Jul 1, 2012
Project End Date
Oct 31, 2014
Grant Year
2012
Project Director
Rubinelli, P. M.
Recipient Organization
Sea Star International
2138 Revere Place
Fayetteville,AR 72701
Performing Department
(N/A)
Non Technical Summary
Despite concerted efforts on both the part of the food industry and Federal regulators, already in 2011 there have been Salmonella foodborne illnesses in 31 U.S. states. Salmonella is a leading cause of foodborne illness. It is responsible each year for an estimated 1 million illnesses, 19,336 hospitalizations and 378 deaths. Salmonella associated outbreaks are primarily related to poultry meat and eggs. Despite the effort to control pathogenic Salmonella during poultry processing, the number of illnesses has not declined. Therefore, the control of pathogenic Salmonella has been a top research priority of USDA, which in 2010 published even tighter performance standards for controlling Salmonella in poultry products. The U.S. poultry industry has been producing broiler meat and egg products valued at $45 billion and $6.52 billion respectively in 2010. Arkansas has been consistently one of the top two states in the U.S. for poultry and egg production, valued at $3.7 billion. To protect consumers? health, decrease bird morbidity, and prevent product recalls, there is a widespread interest by the poultry industry in the development and verification of an effective Salmonella vaccination. There are currently competing Salmonella vaccines in the market, but all have serious efficacy, risk and cost drawbacks that are preventing widespread industry adoption. To be a commercial success, our new vaccine must compete in the market place that already contains competitive Salmonella vaccines. We will overcome the limitations of the current vaccines, because our new vaccine will provide: - Greater Efficacy: Using an avirulent, live vaccine is superior to many of the current vaccines that use dead Salmonella which provide only short-lived protection and are less effective in reducing horizontal (bird to bird) Salmonella transmission. - Improved Price Point: Our small company will have lower overhead than many commercial vaccines producers because the owners understand the limitations of the price-sensitive, commodity, poultry broiler and egg industries and embrace the marketing objectives as well as the science involved in the project. - Minimal Risk of Reversion: We will use and verify that our vaccine, a double deletion Salmonella strain, will not revert back to virulent, pathogenic Salmonella. - Controlled Retention: Our feasibility tests for Phase I will demonstrate that our avirulent Salmonella strain will ?be there when needed? to protect the newly hatched chick when it is most vulnerable--then clear out of its system ahead of slaughter for broilers or egg production for layers. This minimizes the risk of the birds testing ?false-positive? for pathogenic Salmonella.
Animal Health Component
100%
Research Effort Categories
Basic
60%
Applied
30%
Developmental
10%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
71232991101100%
Goals / Objectives
Our Phase I feasibility project will address four major objectives: 1) To generate a double deletion mutant by developing amino acid auxotroph and a transcriptional regulator deleted ΔhilA mutant Salmonella Typhimurium; 2) To perform growth and survivability tests in minimal media, chicken feed and fecal broth; 3) To investigate the virulence of the mutants by cytotoxicity tests and adhesion and invasion studies in chicken cells; and 4) To assess the poultry vaccine market and needs of customers for our Phase II proposal. The deliverable for this SBIR Phase I is a S. Typhimurium candidate vaccine strain that is not only completely effective but also safe for widespread commercial us in the poultry industry. As the technology and approaches become more optimized and proof of concept established we will be able to apply these strategies to other problematic pathogens in not only the poultry industry but other food animal production systems.
Project Methods
Objective 1: In cooperation with University of Arkansas Center for Food Safety, we will generate a double deletion mutant S. Typhimurium. Growth conditions for bacterial strains - Salmonella Typhimurium LT2 is the parent strain for the construction of a live attenuated vaccine. Removal of the selection marker - For the second gene deletion, the cassette with selection marker (kanamycin) needs to be removed from hilA mutant and a FLP expression plasmid, 706-FLP (Gene Bridges) will be used to assist the deletion by site-specific FLP recombinase. Double deletion by homologous recombination - Using the expression plasmid pRedET (Gene Bridges) containing the second target gene, the essential amino acid related gene will be deleted in ΔhilA S. Typhimurium mutant strain. DNA sequencing - All PCR products will be excised from the gel and eluted from the gel using the Qiagen Quick gel Extraction kit (Qiagen, Valencia, CA.). Objective 2: Screen the mutants with the growth tests in feed and fecal samples. Minimal medium -The mutants will be grown in LB broth supplemented with kanamycin (15μg/ml) overnight at 37 C. Also survivability test will be evaluated without target amino acids for each mutant by measuring the rate of decrease of viable cell concentration and calculating the average time for 50% for the cells to become nonviable. Chicken feed/fecal broth - The mutants incubated overnight in LB broth supplemented with kanamycin (15 μg/ml) will be washed and subcultured in the chicken feed/fecal broth and the survivability will be analyzed. Objective 3: Virulence test the mutants by LDH, adhesion and invasion assay. HD11 cells and Caco-2 cells preparation - HD11 chicken macrophage cells and Caco-2 human colon adenocarcinoma cells will be incubated and supplemented with 5% (v/v) fetal bovine serum (FBS; Invitrogen) or 10% FBS, respectively in 95% air/5% CO2 at 37C. When the cells become confluent, the cells will be harvested by trypsinization and the responded cells will be seeded onto well plates at 10 5 - 10 6 cells/well and used for cytotoxicity tests and adhesion and invasion tests. Objective 4: Gain an understanding of the technical and economic factors driving sales of animal vaccines. 1. From this Phase I - We will establish the feasibility of the double gene deletion mutant, control how the live vaccines persistent in the host animal (humans as well as environment), and investigate the survival and reduced sustainability of our candidate vaccine cultures. 2. SWOT Analysis - To successfully compete in the animal vaccine marketplace we must find niches that are not currently occupied by large animal pharmaceutical companies. 3. Economics - The best vaccines are those that do what they are designed to do and are affordable as repeat purchase by a number of customers. 4. USDA SBIR Phase II & III - In in vivo tests, applying the vaccine strains by oral administration of the vaccines to a limited number of one-day old chicks then applying wild type S. Typhimurium 24 hr later will be required to convince the market to accept our vaccine.

Progress 07/01/12 to 10/31/14

Outputs
Target Audience: This project will be published as a scientific journal paper within a month of writing in a peer-reviewed scientific journal. The target audience(s) are other scientists in thefields of veterinary health, agriculture, immunology, and biotechnology. In addition, undergraduate and graduate students gained valuable trainingduring this reporting period, includingoneAfrican-americanundergraduate student. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? The project was very fruitful in this regard because Dr. Rubinelli and several assistant graduate and undergraduate students gained valuable experience learning how to 1) evaluate potential vaccine strains in in vitro tests; 2) conduct AICUC-approved vaccine trials in live chickens with appropriate controls; and 3) evaluate the vaccine trial through direct plating of marker vaccine and marker challenge strain Salmonella from the internal organs of the test chickens and through ELISA analysis of serum and intestinal mucosa for assessment of the immunogenicity of the vaccines. As stated above, the vaccine trial on the additional mutants developed during the extension period of the SBIR phase I grant gave encouraging results, and these are presently beingpreparedfor publication. Thus, Dr. Rubinelli and the trainees will also benefit professionally from the publication of the vaccine trialresults. How have the results been disseminated to communities of interest? Amanuscript to be published in a peer-reviewedscientific journalis presently being written based on the results of the vaccine trial described above. This manuscript is nearly complete and will be finished within the next month pending one additional ELISA experiment that is now in progress on the frozen intestinal mucosa to evaluate the pathogen-specific secretory IgA levels. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? We generated the double deletion mutant intended. The double deletion mutant failed to grow in minimal media, as expected as it is a methionine auxotroph, but did grow in chicken feed and in fecal broth. As a result of this outcome, we generated an additional double mutant by deleting the metD gene, a gene that encodes the high affinity methionine transporter. We then used bacteriophage transduction to combine the metR and metD mutations. The resulting double mutant, metR metD, was tested for growth in minimal medium and failed to grow in it. When this minimal medium was supplemented with L-methionine it grew but when it was suplemented with D-methionine, it failed to grow. This was the expected outcome, because the metD transporter is known to transport D-methionine, but because this transporter was deleted, the double mutant could only grow if L-methionine was supplied. The metR metD double mutant was able to survive in 5% chicken feed and 5% fecal broth albeit at a lower level than the other mutants and wild type parent strain, indicating that this double mutant, like the metR hilA double mutant, would be able to survive in the chicken production environment, and this outcome would not be advantageous for a recombinant vaccine. To investigate the virulence of the metR hilA double mutant, a cytotoxicity test was performed and indicated reduced cytotoxicity compared to the control strain. Adhesion and invasion of the metR hilA double mutant in cultured human intestinal epithelium Caco-2 cells and in cultured chicken macrophage cellswas also reduced about 10 fold in comparison to the wild type control strain, indicating that the double mutant was attenuated and in this sense would be suitableas a vaccine, if the survival in the chicken broth was also undetectable. Unfortunately,as stated above, the double mutantsurvives in 5% chicken feed. The fourth goal (to assess the poultry vaccine market and needs of customers) we performed a SWOT analysis and an internet search to find competing products. These were summarized in a table. In addition to the four objectives of the phase I project, we also developed two additional mutant strains, tested these strains for their effect on Caco-2 and cultured chicken macrophage adhesion and invasion, and conducted macrophage survival measurements. These indicated that the two additional mutants were attenuated and therefore good candidates for a vaccine trial. The vaccine trial results indicated that these additional mutants were protective against a challenge with virulent Salmonella and one of the two additional mutants also was cleared from the chickens by three weeks post-vaccination. These last results were very encouraging.

Publications

  • Type: Journal Articles Status: Awaiting Publication Year Published: 2015 Citation: The manuscript is being completed presently and will be submitted within one month of writing, probably in February 2015, to a peer-reviewed journal.