Source: Illinois Institute of Technology submitted to
SALMONELLA THERMAL RESISTANCE DURING DESICCATION AND RE-HYDRATION IN LOW WATER ACTIVITY FOODS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
TERMINATED
Funding Source
Reporting Frequency
Annual
Accession No.
0220670
Grant No.
2010-65201-20593
Project No.
ILLR-2009-03570
Proposal No.
2009-03570
Multistate No.
(N/A)
Program Code
93231
Project Start Date
Feb 1, 2010
Project End Date
Jan 31, 2013
Grant Year
2010
Project Director
Zhang, W.
Recipient Organization
Illinois Institute of Technology
3300 S FEDERAL ST RM 201
Chicago,IL 60616-3792
Performing Department
(N/A)
Non Technical Summary
Salmonella is frequently found in the intestinal tract of a wide variety of animals and survives extremely well under dry conditions and is therefore a concern as a potential environmental contaminant of a wide range of dried foods. Once in a dried or reduced water activity state the bacterium becomes much more heat resistant, making effective decontamination measures technically challenging. Here in the U.S., suspected contamination of dried products and ingredients frequently leads to a large number of recalls, which in recent years has included such products as nuts, dietary supplements, fermented sausage, pet food, tea, cereals, snack foods and herbs and spices. The recent outbreak of salmonellosis attributed to contaminated peanut butter has served to illustrate the complexity of the food supply chain. The proposed work will use microbiological challenge studies and new molecular tools to study the stress response of Salmonella during desiccation and rehydration prior to and during industrial thermal processing. This work will provide important data on the heat resistance of Salmonella after different treatments of desiccation and rehydration. More importantly, this work will provide a mechanistic understanding of the response to Salmonella under conditions of desiccation stress prior to heat stress which will allow the design of effective validation studies.
Animal Health Component
(N/A)
Research Effort Categories
Basic
60%
Applied
40%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
71240101100100%
Goals / Objectives
Low water activity in foods can reduce bacterial growth and metabolism. Reduced water activity in turn can induce a number of "stress response" mechanisms in the bacteria that consequently enhance the heat resistance and prolong their survival in the product. Salmonella have been implicated in contamination of a wide variety of low water activity food products such as peanut butters. However, the physiology of Salmonella under desiccation stress and specific molecular mechanisms of its survival and thermal resistance in low water activity foods have not been fully explored. The overall goal of this project is to elucidate the mechanisms of survival and stress response of Salmonella in low water activity foods with a focus on post-harvest processing and practical methods to reduce pathogen load. Specifically, we aim to evaluate the survival and death rates before and after the exposure of Salmonella to desiccation and rehydration conditions in peanut butter, and identify effective combinations of rehydration time, water activity, and heating temperatures that would be adequate to inactivate desiccated, heat-resistant Salmonella strains in peanut butter. We also aim to explore the mechanisms of Salmonella thermal resistance and identify genetic factors that mediate Salmonella survival under the desiccation stress. Collectively, results from this proposed research will lead to developing a framework of more effective processing and intervention strategies to reduce Salmonella contamination in low water activity foods such as peanut butter.
Project Methods
We will use the Salmonella Typhimurium strains that FDA collected from the 2008 peanut butter outbreak for evaluation of Salmonella thermal resistance under select pasteurization and peanut roasting temperatures, and its survival and re-growth before and after the exposure to desiccation and rehydration in peanut butter products. Proper combinations of rehydration time, water activity, and heating temperatures that would be adequate to inactivate heat-resistant Salmonella cells will be identified. In addition, we will apply molecular and genomic analyses including Salmonella whole-genome DNA microarrays that we recently developed in our laboratories to further explore the underlying mechanisms of Salmonella desiccation stress response and thermal resistance and to identify genetic factors such as regulatory genes that may mediate Salmonella survival under desiccation stress and thermal treatments. Experimental data that will be generated in this study, such as processing parameters, effective combination of rehydration time, water activities and heating temperature, and D/z-values, will provide the underpinning bases for food manufacturers to validate and redesign the processing and intervention schemes. The molecular mechanisms underlying Salmonella thermal resistance will improve our basic understanding of how this pathogen manages to survive in low water activity foods.

Progress 02/01/10 to 01/31/13

Outputs
OUTPUTS: We conducted thermal challenge studies using various heating temperatures (e.g. 71oC, 90oC and 126oC) to evaluate the survival and death rates and relative heat resistance of different Salmonella cocktails and individual Salmonella serotypes and strains (i.e. Typhimurium, Enteritidis, Tennessee) before and after the exposure to desiccation and rehydration conditions in peanut butter. Using statistical models, we evaluated the influences of different rehydration time, water activities, heating temperatures and peanut butter formulations on the heat resistance of different Salmonella strains and cocktails. We conducted deep RNA sequencing analysis and explored the molecular mechanisms underlying Salmonella thermal resistance in low water activity food. Genes that potentially mediate Salmonella survival under the desiccation stress were selected for deletion mutagenesis in a fully sequenced Enteritidis strain P125109. We sequenced the complete genome of Salmonella enterica serotype Tennessee strain CDC07-0191 implicated in the 2006-2007 multi-state foodborne outbreak linked to peanut butter in the United States. Using scanning electron microscopy, we observed the morphological alterations of different Salmonella strains during the desiccation and rehydration processes. Six graduate students were trained and participated in this project. Current findings have been disseminated to the key stakeholders and general scientific community through peer-reviewed publications and presentations at the IAFP annual meeting and the USDA NIFA project directors meeting. PARTICIPANTS: PI: Wei Zhang; Co-PI: Mary Lou Tortorello, Haiping Li; Graduate students: Xiangyu Deng, Yingshu He, Zengxin Li, Joelle Salazar, Dongjing Guo, Ye Li. TARGET AUDIENCES: Academic and governmental researchers and food industry. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Salmonella enterica is a frequent food contaminant and the leading cause of foodborne bacterial illnesses in the United States. We demonstrated that S. enterica displayed increased heat resistance in peanut butter of low water activity (aw). We compared the relative heat resistance of three individual strains of S. enterica representing serotypes Typhimurium, Enteritidis and Tennessee and the 3-strain cocktail treated at both 90 oC and 126 oC in two different peanut butter formulations with varied fat and carbohydrate contents and adjusted water activities (aw from 0.2 to 0.8). We identified effective rehydration time, water activity, and heating temperatures that were adequate to inactivate desiccated, heat-resistant Salmonella strains in peanut butter. Using scanning electron microscopy, we observed morphological responses of different S. enterica strains during desiccation and rehydration processes. Using RNA-seq technology, we explored the transcriptomic profiles of S. Enteritidis under low moisture stress. The RNA-seq results suggested that S. enterica cells under low aw stress are likely present in a metabolically dormant state, expressing only about 6% of the genome. Genes involved in heat and cold shock response, DNA protection, and regulatory functions likely played roles in protecting S. enterica from low aw stress, starvation, and possibly other environmental stresses such as heat. We analyzed the complete genome sequence of a heat resistant Salmonella Tennessee strain which caused a major foodborne outbreak linked to peanut butter in the U.S. Results from this project clearly demonstrated that water activity plays a critical role in determining S. enterica heat resistance in peanut butter. In addition, we reported the variability that existed among the heat resistance of different S. enterica serotypes in different peanut butter formulations. Results from this project shed new light on the physiology of Salmonella under desiccation stress and specific molecular mechanisms of its survival and persistence in low water activity foods. Data generated from the thermal challenge studies may prove useful for developing risk assessment plans and validating effective intervention and mitigation strategies to reduce the risks of Salmonella contamination in peanut butter production.

Publications

  • Deng X, Salazar JK, Frezet S, MacCannell D, Ribot EM, Fields PI, Fricke WF, Zhang W. (2013) Genome sequence of Salmonella enterica serotype Tennessee strain CDC07-0191 implicated in the 2006-2007 multi-state foodborne outbreak linked to peanut butter in the United States. Genome Announc. submitted.
  • He Y, Li Y, Salazar JK, Yang J, Tortorello ML, Zhang W. (2013) Increased water activities reduces thermal resistance of Salmonella enterica in peanut butter. Appl Environ Microbiol. submitted.
  • Deng X, Li Z, Zhang W. (2012) Transcriptome sequencing of Salmonella enterica Enteritidis under desiccation and starvation stress in peanut oil. Food Microbiol, 30, 311-315.
  • He Y, Yang J, Guo D, Tortorello ML, Zhang W. (2011) Survival and thermal resistance of Salmonella enterica and Escherichia coli O157:H7 in peanut butters. Appl Environ Microbiol, 77, 8434-8438.
  • He Y, Ye L, Tortorello ML, Zhang W. (2013) Increased water activities reduce the thermal resistance of Salmonella enterica in peanut butter. International Association for Food Protection Annual Meeting, Charlotte, North Carolina.
  • Zhang W. (2011) Salmonella thermal resistance during desiccation and rehydration in low water activity foods. USDA NIFA Project Directors Meeting. Milwaukee, Wisconsin.
  • Deng X, Li Z, Zhang W. (2011) Transcriptomic analysis of Salmonella under desiccation stress in peanut oil. International Association for Food Protection Annual Meeting. Milwaukee, Wisconsin.
  • He Y, Guo D, Zhang W. (2011) Salmonella survival and thermal resistance in peanut butters. International Association for Food Protection Annual Meeting. Milwaukee, Wisconsin.


Progress 02/01/11 to 01/31/12

Outputs
OUTPUTS: We conducted thermal challenge studies using various heating temperatures to evaluate the survival and death rates and relative heat resistance of five-strain Salmonella cocktails and individual Salmonella serotypes (i.e. Typhimurium, Enteritidis, Tennessee) before and after the exposure to desiccation and rehydration conditions in peanut butter. Using statistical models, we predicted combinations of rehydration time, water activities, and heating temperatures that would allow >2 log reductions of heat-resistant Salmonella strains in different commercial peanut butter formulations. We conducted deep RNA sequencing analysis and explored the molecular mechanisms underlying Salmonella thermal resistance in low water activity food such as peanut oil. Genes that potentially mediate Salmonella survival under the desiccation stress were selected for deletion mutagenesis in a fully sequenced Enteritidis strain P125109. Additional experiments are underway to sequence the full genome of a representative heat resistant strain and to evaluate the correlation(s) between the observed Salmonella morphological alterations under low water stress and the potential impact on Salmonella virulence and pathogenicity. Four graduate students and one undergraduate student were trained and participated in this project. Current findings have been disseminated to the key stakeholders and general scientific community through peer-reviewed publications and presentations at the ASM annual meeting, the IAFP annual meeting, and the USDA NIFA project directors meeting. PARTICIPANTS: PI: Wei Zhang; Co-PI: Mary Lou Tortorello, Haiping Li; Graduate students: Xiangyu Deng, Yingshu He, Zengxin Li, Joelle Salazar, Christina Megalis. TARGET AUDIENCES: Academic and governmental researchers and food industry. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Salmonella has been implicated in numerous foodborne disease outbreaks associated with low water activity foods, including peanut butters. Using deep RNA sequencing, we reported the specific transcriptomic response of S. Enteritidis to low water activity using peanut oil as a food model. Our results suggested that low water "stressed" Salmonella cells in peanut oil transit to a metabolically dormant state, which is distinct from the generally-assumed "viable but non-culturable" (VBNC) state or the rdar morphotype. Minor morphological alterations were observed in "stressed" Salmonella cells, including the loss of motility and increased reductive division and cell aggregation. Results from our ongoing thermal challenge studies indicated that Salmonella heat resistance varies significantly among different serovars and is affected by peanut butter formulations, storage time, heating methods, and final water activities in the finished products. Collectively, results from this project will improve our fundamental understanding of the Salmonella stress response and heat resistance in low water activity foods, in particular, in peanut butter. Such knowledge may lead to developing a framework of more effective processing and intervention strategies to reduce Salmonella contamination in low water activity foods.

Publications

  • Xiangyu Deng, Zengxin Li, Wei Zhang (2012) Transcriptome sequencing of Salmonella enterica Enteritidis under desiccation and starvation stress in peanut oil. Food Microbiology. 30:311-315.
  • Yingshu He, Dongjing Guo, Jingyun Yang, Mary Lou Tortorello, Wei Zhang (2011) Survival and heat resistance of Salmonella enterica and Escherichia coli O157:H7 in peanut butter. Applied and Environmental Microbiology. 77:8434-8438.


Progress 02/01/10 to 01/31/11

Outputs
OUTPUTS: In the first year of this project, we compared the population dynamics, survival rates and thermal resistance profiles for five Salmonella enterica strains and five Escherichia coli O157:H7 strains in four different commercial peanut butter products with variable fat, sodium, proteins, and carbohydrate contents. Bacterial survival rates were monitored over 30 days of incubation at 4oC or 25oC in peanut butters. Immediately after the 30-day incubation, the thermal resistance of pre-desiccated bacterial cells was evaluated by heating the inoculated peanut butter samples at 72oC or 90oC with 10 min increments for up to an hour. To further explore the molecular mechanisms underlying Salmonella response to desiccation and cross-resistance to other stresses such as heat, we used the high-throughput RNA sequencing approach to compare the transcriptomes of a Salmonella Enteritidis strain after inoculation in peanut oil (water activity 0.30) for 72hr, 216hr and 528hr to those grown in LB broth for 12hr and 312hr. We generated 27 to 33 million 36-bp reads per sample, and total over 5 Gb of sequencing data. Findings from this study are disseminated through scientific publications, reports to USDA NIFA, presentations at professional meetings, and through the website and newsletters of the National Center for Food Safety and Technology. PARTICIPANTS: Nothing significant to report during this reporting period. TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Salmonella can survive long-term starvation and desiccation stresses and contaminate foods that have intermediate to extremely low water activities. Salmonella has been implicated in numerous foodborne disease outbreaks associated with dried and low water activity foods such as peanut butters. However, little is known about the physiology of Salmonella under desiccation stress and specific molecular mechanisms of its survival and persistence in low water activity foods. Our studies showed that S. enterica survived significantly better than E. coli O157:H7 (p<0.05) in peanut butters when aw was lower than 0.4. High fat and carbohydrate contents in peanut butters and low storage temperatures significantly increased the thermal resistance of both S. enterica and E. coli O157:H7. Thermal treatment at 72 oC for an hour only achieved 1 to 2 log reduction of pre-desiccated bacterial cells in peanut butters, compared to 4 to 7 log reduction at 90 oC. Our research so far provided some important data on the comparative analysis of the survival rates and heat resistance of S. enterica and E. coli O157:H7 in different commercial peanut butters, which may prove useful for designing new validation studies. We also first reported the use of RNA seq technology in characterizing the bacterial transcriptomes in real food matrices. Our RNA seq results suggested that desiccated Salmonella cells in peanut oil are likely present in a physiologically dormant state by expressing only 6% of its genome compared to 78% in LB broth. Among the few detected transcripts under such status, genes involved in heat and cold shock response, DNA protection and regulatory functions likely play roles in cross protecting Salmonella from desiccation, thermal and other stresses. In addition, non-coding RNAs may also play important roles in Salmonella desiccation/starvation stress response. We demonstrated the advantages of RNA seq in analyzing bacterial RNA samples directly extracted from food items, where detection sensitivity is critical for the identification of important transcripts at low expression levels. Knowledge gained from this part of study improved our basic understanding of how Salmonella manages to survive in low water activity foods, which may lead to developing a framework of more effective processing and intervention to reduce Salmonella contamination in such foods.

Publications

  • Two manuscripts are prepared for publication in Applied and Environmental Microbiology. Two oral/poster presentations are invited for the International Association for Food Protection annual meeting in 2011:
  • 1. Deng X, Li Z, Zhang W. 2011. Transcriptomic analysis of Salmonella under desiccation stress in peanut oil. International Association for Food Protection Annual Meeting. Milwaukee, Wisconsin.
  • 2. He Y, Guo D, Zhang W. 2011. Salmonella survival and thermal resistance in peanut butters. International Association for Food Protection Annual Meeting. Milwaukee, Wisconsin.