Recipient Organization
Applechem Inc
76 brown circle
Newark,NJ 07102
Performing Department
(N/A)
Non Technical Summary
As a nation, we are faced with multiple challenges from global climate warming, rapid depletion of fossil oil, a strong desire to become independent from foreign oils, and a moral obligation to preserve our environment for future generations. In response to these challenges, many consumers have changed their purchasing behavior, preferring bio-based products over fossil-based products with a willingness to pay a premium. This green socioeconomic movement is now prevalent in many commercial markets. Many companies which manufacture and market finished consumer products are actively seeking new bio-based raw materials to develop their green products for this growing segment of consumers. As a result, the market opportunity for bio-based raw materials is growing very rapidly. Our patent-pending vegetable oil gel technology is geared towards taking advantage of this growing market opportunity. This technology blends an advanced polymer into liquid vegetable oil, forming a microscopic three-dimensional network of polymer springs within the oil matrix, conceptually similar to the spring structure of a mattress except at a nano-molecular level. Depending on the density and strength of these oil matrix embedded molecular polymer springs, the resulting gelled material can exhibit a wide range of unique properties, from a strong and tough material, to a jell-O like soft gel, to a pudding-like soft solid, and to even a thickened but flowable liquid. Additionally, this gelled material can be produced with a clear or opaque color. The versatility of this material allows us to consider many different applications in a wide variety of industries. As a result of our work in the Phase I project, we have already developed two commercial prototypes as value-added ingredients for the Cosmetic and Toiletry Industry (CTI) and candle industry, and have verified some of their unique benefits when incorporated in the end formulations of CTI products. The brand names we've chosen for these two commercial prototypes are NatureVgelTM Soya - 100 and NatureVgelTM Soya Butter-100. The unique benefits we have verified for the CTI include: a) imparting a very silky and cushiony skin sensory in the finished cosmetic and skin care products; b) increasing product stability; c) controlled delivery of essential oils and fragrance, and d) longer wear. In addition to the Cosmetic and Toiletry market and candle market, there are many more potential commercial markets such as toy market, shoe and back pack cushion, burn beds, etc.
Animal Health Component
(N/A)
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Goals / Objectives
The phase II project aims to achieve the following two objectives: 1. Expand their unique benefits and value-added performances to many sub-product groups of cosmetic and toiletry markets with claimable data and examples of end product formulations. 2. Verify the feasibility of scale-up and manufacturing of these new vegetable oil gel materials, so that we can qucikly manufacture and supply our customers with pilot and commercial quantity in Phase III.
Project Methods
The majority of the end finished products in personal care and cosmetics are oil-in-water emulsions, but can also be anhydrous or water-in-oil emulsions. Consumers purchase these products according to the following order of attributes: skin sensory during the rub-in step and after application, functional benefits (anti-wrinkle, skin moisturization, skin emolliency, UV protection, anti-aging, etc), duration of benefits, and product stability, etc. Similar to food science, cosmetic and toiletry science is a complex of many scientific disciplines including colloid science, material science, surfactant science, dermatology, biochemistry, consumer science, etc. Since this project is dealing with the application of unique new bio-based materials in the cosmetic and toiletry science, our approaches to objective 1 will include combination of material science, colloidal science, in-vitro and in-vivo clinical performance evaluation, and toxicology. The manufacturing technology approaches to achieve the objective 2 include batch method and extrusion method. The key processing paramters to be investigated include ratio of length to diameter (L/H) of the extruder, temperature profile along the extruder, pressure, extrusion rate, and where to add the oils and polymers.